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High mirror polished steel belts for the film and foil industry

High mirror polished steel belts for the film and foil industry

High mirror polished steel belts for the film and foil industry

Product catalog summary
Overview
Berndorf Band GmbH is a leading producer of highly polished steel belts used in the manufacturing of optical films and foils, crucial for products like LCD monitors. Their continuous product enhancements and innovations ensure high-precision outputs.

Specifications
The document details the use of super-smooth polishing and pure steels to meet the exacting requirements of optical products. Berndorf offers a range of polishing qualities suitable for various applications, including acrylic glass and ceramic films.

Advantages
  • High-quality end products due to vibration-free, smooth belt running characteristics.
  • Capability for production in large widths and extended casting areas using longitudinal welding seams.
  • Use of vacuum-melted steel (VAR) for high-quality foils.
  • Standard bernmatic tracking and tensioning system for optimal belt use.

Applications
  • PE, PP, PA, PC, PMMA: Sanitary equipment, panels for molded components.
  • Acrylics: Foils and panels for lighting applications.
  • TAC: Polarization filters for flat panel displays.
  • PI: Flexible PCBs for mobile phones and precision electronics.
  • Filter membranes: Medical filters, ultra-pure water.

Surface Qualities
The document provides a chart of surface qualities and roughness values, indicating different polishing grades and pinhole allowances.

Technical Data
Details on materials NICRO 12.1 and NICRO 22 V are provided, including tensile strength, hardness, elongation, welding factor, fatigue strength, modulus of elasticity, density, thermal expansion, specific heat, thermal conductivity, and specific electric resistance. The maximum permissible operating temperature is 250°C (480°F).

Conclusion
Berndorf Band offers extensive expertise and technology in the construction of casting lines, ensuring high-quality production of films and foils with their advanced steel belts.
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Catalog excerpts

High mirror polished steel belts for the film and foil industry-1

HIGH-MIRROR-POLISHED STEEL BELTS Well known producers of films and foils rely on Berndorf Band, the foremost producer of highly polished surfaces on steel belts. Technology and experience Continuous product enhancements and innovations in the manufacturing process make it possible to cast the high-precision optical films that are used in the production of e. g. LCD monitors. The exacting requirements for optical p ­roducts can be met only with supersmooth polishing and extremely pure steels. Continuous reliability Berndorf Band GmbH 2560 Berndorf, Austria Tel +43 2672 800-0 Fax +43 2672 84176 [email protected] www.berndorf-band.at Thus you will certainly find the ­ ptimal belt o surface for your product in our extensive portfolio of polishing qualities for acrylic glass, filter membranes, ceramic films and other products. Bern­ dorf Band not only d ­ elivers the steel belts required especially for the optical foils used in the production of TFT LCD ­monitors. Its subsidiary, Berndorf Band Enginering, offers the leading edge technology for film- and foil casting lines. Benefit from our expertise and extensive experience in the construction of casting line

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High mirror polished steel belts for the film and foil industry-2

Films and foils, engineering Your advantages • High-quality end products thanks to vibration-free, smooth belt running characteristics. • Production in large widths. The casting area can be extended using longitudinal welding seams. • High product quality due to endless steel belts with minimum production tolerances. • For high-quality foils Vacuum-melted steel (VAR) made to Berndorf specifications is used. • The bernmatic tracking and tensioning system is a standard feature of all our casting systems, ensuring smooth belt running and allowing optimal use of the entire casting width.

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High mirror polished steel belts for the film and foil industry-3

Surface qualities / Roughness value 5 Polishing grades / Pin hole size Unlimited number of pin holes Restricted number of pin holes No pin holes allowed µm Berndorf Band standard values. Special agreements on request.

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High mirror polished steel belts for the film and foil industry-4

Technical data Physical and mechanical properties. Typical values. Material *) 50% of the test specimens withstand 2,000,000 load cycles. If not otherwise specified, the values given apply at room temperature. Subject to change due to technological progress. Errors and omissions excepted. Special materials upon request. A 8/2014 Please refer to our General Terms and Conditions of Sale.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.