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High-end CNC machines for advanced materials

High-end CNC machines for advanced materials
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High-end CNC machines for advanced materials

Product catalog summary
Overview
WORLDMAQ-3 SL is a company that designs and manufactures multi-axis CNC machines for milling and grooving non-ferrous materials such as lightweight alloys, composites, plastics, and wood. They collaborate with major aerospace firms like Airbus and Aernnova, focusing on continuous improvement to meet technological advancements and industry demands.
Specifications and Capabilities
  • Aluminium Machining: Offers precision with tolerances up to 0.009 mm, high structural rigidity, adaptability to different thicknesses, and reduced tool wear.
  • Composite Machining: Capable of handling complex geometries and abrasive materials, with features like a specialized suction system and high-speed trimming.
  • Materials: Works with state-of-the-art materials including composites, technical plastics, and technical foams.
Industry Applications
  • Aerospace & Defense: Machining components like wings and fuselage sections.
  • Marine: Cutting and forming large plates for hull construction.
  • Railway: Producing structural and body components.
  • Wind Energy: Machining rotor and blade components.
  • Automotive: High-precision parts for limited series production.
Product Lines
  • SG Line: Gantry-type milling machines ideal for large and complex parts, offering high stability and versatility.
  • CR Series: Designed for high-speed machining of non-ferrous materials, featuring modular design for flexibility.
  • LINK Series: High-speed CNC machines with enclosed structures for safety and noise reduction.
  • FCN Range: Versatile and powerful for high-precision machining, with modular configurations.
Technical Features
  • Machines offer various working lengths, widths, and heights, with feed rates up to 100 m/min.
  • Spindle power ranges from 12 kW to 34 kW, with maximum speeds up to 36,000 rpm.
  • Numerical control systems include SIEMENS, HEIDENHAIN, and FANUC.
Specifications:
The document outlines the specifications of BERMAQ CNC machines, including Z-axis feed rate of 15 m/min, C-axis rotation of +/- 220º with a feed rate of 135º/sec, and A-axis rotation of +/-180º with the same feed rate. The milling motor has a spindle power of up to 18 kW, with a rated spindle speed of 10,000 rpm and a maximum of 24,000 rpm. Tool changers can hold 8-12 positions and are compatible with SIEMENS, FANUC, and OSAI numerical controls.
Custom-Made Machines:
BERMAQ specializes in designing and manufacturing custom machines tailored to client needs, focusing on performance, efficiency, and quality. An example is the FCN-P XXL, which can process large parts up to 12 meters in length with two gantries and independent machining units.
Engineering and Design:
The design process uses a parametric 3D drawing program for precision and optimization. Kinematic calibration and structural analysis (CAE) are employed to ensure precision and identify potential issues. Precision checks are conducted according to ISO 230-2:2014 standards.
Maintenance and Support:
BERMAQ offers maintenance packs, spare parts, and training to ensure optimal machine performance and longevity. Full customization is available, allowing machines to be built from scratch to meet specific customer needs.
Production Process:
The production process includes design, component sourcing, fabrication, electrical assembly, programming, calibration, and testing. Quality control measures include geometric accuracy, positioning accuracy, repeatability, and more, ensuring compliance with ISO standards.
Acceptance and Training:
The acceptance process involves visual and mechanical inspection, functional testing, accuracy verification, and training. Final acceptance includes test machining and software verification.
Company Overview:
BERMAQ has over 40 years of experience, with more than 1,300 machines installed in over 45 countries. The company is based in Avià, Barcelona, Spain.
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Catalog excerpts

High-end CNC machines for advanced materials-1

BERMAQ ACRYLIC POLISHING & CMC MACHINES High-end CNC machines for advanced materials

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High-end CNC machines for advanced materials-2

WORLDMAQ - 3, SL Technology and Innovation WORLDMAQ-3 SL is a leading company in the design and manufacturing of multi-axis CNC machines for milling and grooving non-ferrous materials (lightweight alloys, com-posites, plastics, and wood). The company has participated in large-scale projects for major aerospace firms such as Airbus, Aercal, Aernnova, Aciturri, among other prominent references in the sector. Over the years, we have grown by continuously adapting to the challenges posed by the rapid pace of technological advancement. Industry, processes, production needs, and materials — everything...

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Aluminium Composite machining machining Custom-made Quality References Service Overview

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High-end CNC machines for advanced materials-5

Aluminium machining Precision in aluminum machining: tolerances of up to 0.009 mm for the manufacturing of critical aerospace components that must comply with high-precision standards. High structural rigidity: robust design that minimizes vibrations during machining, resulting in a high-quality surface finish. Adaptability to different aluminum thicknesses: they automatically adjust cutting speeds and depths according to the material’s thickness and characteristics, ensuring consistent results. Cycle time optimization: enables high-speed machining of aluminum sheets, reducing cycle times and...

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Composite machining Precision in complex geometries: the ability to program complex trajectories is crucial for the trimming of composite parts that require aerodynamic finishes and precise details. Efficient handling of abrasive materials: the robust design and vibration control allow working with abrasive materials such as carbon fiber without compromising machining quality. Trimming process: incorporating nesting for the effective placement of multiple shapes on the designated surface within the composite part, managed with parameters that ensure maximum cutting quality, and finally treated...

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State-of-the-art materials Smart, lightweight, durable, resistant and highly-performant ! Compound materials (composites): carbon fiber + epoxy resin; glass fiber + polyester/vinylester, thermoplastic matrix materials or sandwich composites (with foam or honeycomb core), honeycomb panels such as Nomex®, Cormaster®. Technical plastics: PEEK, PA6 / PA66, Delrin, rigid PVC, PTFE, PE-HD/PP, PMMA. Technical foams: high-density PVC, PUR, or PET foams (sandwich core). Compound materials (polymeric matrix + mineral filler): Solid Surface (Corian®, Krion®, Avonite®, etc.).

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High-end CNC machines for advanced materials-8

Aerospace & Defense: machining of aerospace components such as wings, fuselage sections, stabilizers, movable elements and secondary structures, composite components, and parts made of non-ferrous materials. Marine: cutting, forming, and milling of large plates and structural components used in hull construction, molds, decks, bulkheads, and frames. Prototypes of new designs or testing of new materials for marine applications. Railway: structural and body components, aluminum panels for train bodies, interior fittings, door frames, lightweight composite components (CFRP and GFRP panels). Wind...

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High-end CNC machines for advanced materials-9

SGline The SG line includes BERMAQ Gantry-type milling machines. The structure consists of vertical columns on both sides of the working area, supporting the moving bridge with its carriage and milling head. The bridge moves longitudinally along the columns (Y-axis), while the head carriage travels from left to right across the bridge (X-axis). Gantry-type CNC milling machines are ideal for machining large and highly complex parts, as they allow working on large surfaces without compromising accuracy. Their moving-bridge design provides excellent mass distribution and greater structural rigidity,...

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Open structure Gantry-type CNC milling machine. Telescopic Z axis For heights over 2 meters. Anti-backlash system Dual servomotor: guaranteed bidirectional precision. XXL machine For larges-ize parts. TECHNICAL FEATURES WORKING AREA

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Rigidity and strength Reinforced model with linear encoders. Anti-backlash system Dual servomotor: guaranteed biderectional precision. Robust and reliable High-quality end results. High precision Total control in eavery movement. TECHNICAL FEATURES WORKING AREA

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HIGHLIGHTS SG-5g Compact design ^ Gantry-type CNC milling machine. Take your production to the next level. Speed, precision, and repeatability.

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CRline The CR series of milling machines has been specifically designed for high-speed machining of non-ferrous materials such as wood, aluminum, polystyrene, and resins. Robust and highly precise, the CR line is the ideal solution for the manufacturing of models and molds. Its modular design allows for multiple configurations —with one or two tables and one or two simultaneous heads— providing exceptional flexibility and productivity. Optimized for continuous 5-axis machining, the CR is perfect for high-volume manufacturing environments that demand precision, efficiency, and adaptability.

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Robust and solid Built to last, designed to perform. High production Continuous performance, without interruptions. Modular design 2 tables, 2 milling heads. TECHNICAL FEATURES WORKING AREA

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Robust and solid Built to last, designed to perform. High production Designed for the production of complex parts. Configurable design It adapts to your needs. TECHNICAL FEATURES WORKING AREA

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CR inspiration The most compact and accessible choice. High speed Continuous performance. User-focused machine Comfort at every step. TECHNICAL FEATURES WORKING AREA

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I LINKline The LINK series consists of high-speed CNC milling machines designed with a fully enclosed structure to ensure maximum safety, cleanliness, and noise reduction in the working area. Ideal for precision machining of technical plastics, composites, and non-ferrous materials, the LINK offers a compact footprint without compromising power, versatility, or accessibility. Its enclosed design also improves dust containment and operator protection, making it perfect for demanding industrial environments.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.