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bedra electronics

bedra electronics

bedra electronics

Product catalog summary
Introduction
Berkenhoff GmbH, under the brand bedra, is a leading manufacturer of precision wires for various applications including electronics, spark erosion, welding, and brazing. With over 120 years of experience, the company offers a complete production process from casting to electroplating, producing over 30 million kilometers of wire annually in more than 100 alloys.

Alloy Diversity
Berkenhoff GmbH utilizes its own foundry technology to produce a wide range of alloys, including tin-bronze, brass, and nickel-silver. The company emphasizes the use of pure metals and controlled melting processes to ensure high-quality products that meet the diverse requirements of industries such as automotive, aerospace, and telecommunications.

Wire Geometries
bedra specializes in manufacturing various wire geometries including square, rectangular, octagonal, flat, and round wires. The company ensures compliance with narrow tolerances and offers both plain and knurled versions. The precision in dimensions and knurling supports advanced processing demands.

Surface Refinement
Surface refinement processes include electroplating, multilayer technology, and reflow technology. These processes ensure high-quality coatings that meet environmental guidelines and ROHS compliance. The use of highly pure tin electrolytes supports high brazing temperatures and enhances whisker safety.

Materials and Geometries
The document provides detailed specifications for square, flat, and round wires, including dimensional ranges, tolerances, and knurling details. Coating and reflow capabilities are also specified for different wire types.

Material Properties
The document includes a table of physical properties for various alloys, detailing electrical conductivity, thermal conductivity, and other relevant parameters.

Coil Types
Specifications for different coil types are provided, including dimensions and maximum filling weights.

Conclusion
Berkenhoff GmbH's commitment to innovation and quality makes it a market leader in precision wire solutions, offering customized products to meet specific customer needs across various high-tech industries.
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Catalog excerpts

bedra electronics-1

Wire solutions for the electronics industry Square and round wire

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bedra electronics-2

Quality is a question of precision Founded more than 120 years ago, the Berkenhoff GmbH produces innovative high-tech precision wires for electronic components, special applications, spark erosion, welding and brazing technology bedra is the only manufacturer of precision wire to offer the complete production process from one source: casting, rolling, drawing, annealing and electroplating. More than 30 million kilometres of precision wire in more than 100 alloys are produced annually in two German factories and sold under the umbrella brand bedra through representatives and sales companies in...

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bedra electronics-3

Use of the purest metals ALLOY DIVERSITY Controlled melting process Alloy diversity bedra is a specialist supplier to the processing industry for high quality wire solutions in the electronics and electrical engineering sectors and covers all process steps from melting to surface refinement. More than 100 alloys, such as tin-bronze, brass and nickel-silver, as well as other special alloys, are produced in its own foundry from the element copper. 1. Own foundry technology 2. Highly conductive and thermosetting alloys With this alloy diversity, it is possible to cover an extensive range of requirements...

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bedra electronics-4

Exact layer winding WIRE GEOMETRIES Precise knurling Wire geometries bedra electronics wires are used worldwide in passive, electromechanical and interconnect components. The miniaturisation of the components makes increasingly high demands of materials and processing technologies. Knowledge of materials and processing is the technological edge of bedra that makes possible new solutions in the final product for our customers. 1. Variety of wire geometries 2. Compliance with the narrowest tolerances bedra is a specialist in the manufacture of square, rectangular, octagonal profile, flat and round...

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bedra electronics-5

Modern, high performance electrolytes SURFACE REFINEMENT Consistent coatings Highly pure tin anodes Surface refinement Various galvanic equipment is available for the production of a consistent surface quality for a variety of wire geometries and coating variants. The high quality level of the coatings is ensured through internal inspections in our own laboratory. The spectrum extends from simple pure tin coatings through variants with nickel or copper barrier layers to multilayer technology. The use of highly pure tin electrolytes ensures the fulfilment of requirements for high brazing temperatures....

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bedra electronics-6

MATERIALS / GEOMETRIES Materials Standardisation Surface finishes Physical properties of the materials Sn100 Matt Sn100 Bright Sn100 Reflow Sn100 Multiple layer Ag None • • • • • Ni • • • • Cu • • • • bedra type Tin-bronze alloys EN designation EN abbreviation CDA UNS No. Bz0.6 Density kg/dm3 Thermal conductivity W/m • K Coefficient of thermal expansion 10-6/K S•m/mm2 IACS % 8.9 185 17.8 ~25 ~42 8.9 90 18.2 12 Diffusion barrier layer Electrical conductivity ~20 CuSn4 CW 450 K Bl5 CuSn5 CW 451 K C51000 8.8 75 18.5 9.5-10.5 ~16-18 B65 CuSn6 CW 452 K C51900 8.8 75 18.5 8.0-8.5 ~14 Bl80 CuSn8 CW...

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