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Oxygen and Nitrogen Generators

Oxygen and Nitrogen Generators
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Oxygen and Nitrogen Generators

Product catalog summary
Overview
The document provides comprehensive details on the OXYBERG® and NITROBERG® oxygen and nitrogen generators, which use Pressure Swing Adsorption (PSA) technology to produce high-purity gases for various industrial applications.
PSA Oxygen Generator - OXYBERG®
  • Specifications: Produces oxygen with a purity of 90% to 95% and capacities ranging from 1 to 280 Nm3/h.
  • Process: Utilizes PSA technology to separate nitrogen from compressed air, resulting in pure oxygen.
  • Benefits: Features a plug and play setup, constant oxygen supply, low maintenance, and energy-efficient design.
  • Applications: Used in medical, glass and neon manufacturing, metal industry, water treatment, fish farming, biogas plants, mining, and pharmaceuticals.
  • Technical Data: Provides detailed capacity and compressed air requirements for various models.
PSA Nitrogen Generator - NITROBERG®
  • Specifications: Produces nitrogen with a purity of 97% to 99.9999% and capacities ranging from 0.9 to 2200 Nm3/h.
  • Process: Uses PSA technology to separate oxygen from compressed air, resulting in pure nitrogen.
  • Benefits: Offers a constant nitrogen supply, low maintenance, and high purity levels.
  • Technical Data: Includes air factor calculations for different nitrogen purities.
Production Principles
  • Both generators use twin column vessels filled with molecular sieves (zeolite for oxygen, CMS for nitrogen) to adsorb unwanted gases and produce the desired pure gas.
  • Features include stainless steel piping, advanced control panels, and comprehensive monitoring systems.
Applications
  • Oxygen generators are used in medical facilities, glass and neon factories, metal industries, water treatment, fish farming, biogas plants, mining, and pharmaceuticals.
  • Nitrogen generators are used in similar industrial applications requiring high-purity nitrogen.
Key Features of NITROBERG®
  • Measurement values can be displayed in metric or imperial units, with trend displays available.
  • Alarm management includes audit trails, acknowledgments, and permanent history.
  • Access management with three hierarchy levels for control.
  • Automatic service reminders and long-term data storage.
Application Fields
  • Food and Beverage: Enhances product quality and shelf life by providing high-purity nitrogen.
  • Oil and Gas: Supports drilling, recovery, and maintenance operations with continuous nitrogen supply.
  • Plastic Manufacturing: Improves efficiency and quality in production and recycling processes.
  • Electronics: Enhances reliability and performance of electronic components.
  • Laser Cutting: Provides precise cuts and prevents oxidation.
  • Vegetable Oils: Prevents oxidation and extends shelf life.
  • Chemicals: Ensures safety and efficiency in manufacturing processes.
  • Pharmaceutical: Supports manufacturing, storage, and quality control operations.
NITROBERG® Compact Systems
  • Produces nitrogen with up to 99.9999% purity.
  • Plug & Play system for easy installation and operation.
  • Features include trend display, recipe management, and remote control options.
Special Plant Solutions
  • Customizable solutions for onsite N2 and O2 generation.
  • Options include stainless steel design, pressure boosters, and remote monitoring.
  • Container solutions offer flexible, on-site setup without installation permits.
Conclusion
The OXYBERG® and NITROBERG® generators provide reliable, cost-effective solutions for on-site gas production, reducing dependency on external suppliers and enhancing operational efficiency across various sectors. The NITROBERG® series, in particular, offers versatile and efficient solutions for high-purity nitrogen production with customizable options to meet specific needs.
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Catalog excerpts

Oxygen and Nitrogen Generators-1

Oxygen and Nitrogen Generators, Supply your own O2 | N2

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Oxygen and Nitrogen Generators-2

PSA OXYGEN GENERATOR OXYBERG® BERG® PSA Oxygen technology produces Oxygen in a purity of 90% up to 95% and quantities of 1 - 280 Nm3/h. Compressed Air Specification Temperature range: +5 to +40ºC Air quality: ISO 8573.1, Class 1.4.1 Operating pressure: 10 bar PROCESS: The OXYBERG® pressure swing adsorption process separates the Nitrogen molecules from Compressed air or the Oxygen molecules from Compressed air. The pure Oxygen can now be used in a wide range of applications. The Complete Oxygen Plant, Skid Mounted A) Compressed Air Station B) Air treatment to ISO 8573-1 Class 1.4.1(1.2.1) C) Compressed...

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Oxygen and Nitrogen Generators-3

PSA OXYGEN GENERATOR PRODUCTION PRINCIPLE The Oxygen generator consists of two separating vessels filled with molecular sieve absorbers (zeolite). When pure compressed air pressurizes a vessel, the Nitrogen is retained by the molecular sieve and the Oxygen goes straight into the Oxygen buffer. As soon as the tank approaches Nitrogen saturation, the process switches to the second tank and the adsorbed Nitrogen in the first tank is released to the ambient air. The OXYBERG®️ series offers all the advantages of a fully integrated in-house production system. Product Specification Description Twin...

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APPLICATION FIELDS For Our PSA Oxygen Generator MEDICAL Medical Oxygen generators, such as our OXYBERG® Generators, are essential for supplying hospitals with high-purity Oxygen. Employing the principle of pressure swing adsorption, these generators efficiently extract Oxygen from the surrounding air. Unlike traditional external Oxygen cylinders or liquid Oxygen tanks, our PSA O2 gas generators offer a safer and more cost-effective solution for medical Oxygen needs. ECOLOGY FISH FARMING PSA Oxygen generators play a vital role in supporting the ecological integrity and sustainability of fish farming...

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Oxygen and Nitrogen Generators-5

OXYGEN PLANT OXYBERG Compact OXYBERG Compact systems The special OXYBERG technology - Pressure Swing Adsorption (PSA) or pressure swing adsorption - offers innovative solutions and processes when it comes to Oxygen generation. This reliable and cost-effective method of on-site Oxygen generation is primarily used in medical care (hospitals), pharmacy and water treatment. The PSA technology and specially developed adsorbents (zeolites) separate the ambient air (oil-free compressed air) into its components Nitrogen and Oxygen.Oxygen is therefore available to you in delivery quantities of 1 - 280...

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Oxygen and Nitrogen Generators-7

Technical Data of PSA Oxygen Generator OXYBERG® - Capacity (Nm3/h) Model OXYBERG® 500 Oxygen Purity O2 , Nm3/h Comp.air, Nm3/h Oxygen vessel Comp. air vessel O2 , Nm3/h Comp.air, Nm3/h Oxygen vessel Comp. air vessel O2 , Nm3/h Comp.air, Nm3/h Oxygen vessel Comp. air vessel O2 , Nm3/h Comp.air, Nm3/h Oxygen vessel Comp. air vessel O2 , Nm3/h Comp.air, Nm3/h Oxygen vessel Comp. air vessel O2 , Nm3/h Comp.air, Nm3/h Oxygen vessel Comp. air vessel O2 , Nm3/h Comp.air, Nm3/h Oxygen vessel Comp. air vessel O2 , Nm3/h Comp.air, Nm3/h Oxygen vessel Comp. air vessel O2 , Nm3/h Comp.air, Nm3/h Oxygen vessel...

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Oxygen and Nitrogen Generators-8

PSA NITROGEN GENERATOR NITROBERG® BERG® PSA Nitrogen technology produces a purity of 97% up to 99.9999% and quantities of 0.9 - 2200 Nm3/h. Compressed air specification Temperature range: +5 to +40ºC Air quality: ISO 8573.1, Class 1.4.1 Operation pressure: 10 bar The Complete Nitrogen plant, Skid mounted A) Compressed Air Station B) Air treatment to ISO 8573-1 Class 1.2.1 C) Compressed Air Buffer Tank D) PSA Nitrogen Generator, NITROBERG® E) Product Nitrogen Tank F) Boosting Station / Cylinder Filling Station PROCESS: The NITROBERG® pressure swing adsorption process/ Pressure separates the Nitrogen...

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Oxygen and Nitrogen Generators-9

PSA NITROGEN GENERATOR PRODUCTION PRINCIPLE The Nitrogen generator is also composed of two separation vessels, but is filled with carbon molecular sieve (CMS) Oxygen is adsorbed in molecular sieve and Nitrogen is passing through CMS to the Nitrogen buffer. As soon as the PSA tank approaches Oxygen saturation, the process switches to the second PSA tank and the adsorbed Oxygen in the first PSA tank is released to the ambient air. The NITROBERG®️ series offers all advantages of a fully integrated in-house production system. Product Specification Description Twin column, heavy duty, Nitrogen generator...

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Oxygen and Nitrogen Generators-10

APPLICATION FIELDS GENERATOR For Our PSA Nitrogen Generator FOOD AND BEVERAGE PSA Nitrogen generators play a crucial role in the food and beverage industry by providing a reliable and on-site source of high-purity Nitrogen. Their applications range from preserving the freshness of packaged foods to enhancing the quality of beverages and ingredients in various food processing operations. The use of PSA Nitrogen generators contributes to improved product quality, extended shelf life, and overall efficiency in food and beverage manufacturing. LASER CUTTING INDUSTRY PSA Nitrogen generators are crucial...

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Oxygen and Nitrogen Generators-11

NITROGEN PLANT NITROBERG Compact NITROBERG® Package Systems NITROBERG Compact systems produce Nitrogen with a purity of up to 5.0 or 6.0 with even high pressure booster. All components are combined on a compact platform to form a plug & play system. This ensures easier transport, immediate installation and immediate start-up on site with extremely low power & compressed air consumption. ® The interaction of the NITROBERG® generators with the energy-saving air distribution system maximizes the efficiency of Nitrogen production. The Nitrogen from the NITROBERG® system will be cleaned from O2 and...

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Technical Data of PSA Nitrogen Generator NITROBERG® - Capacity (Nm3/h) Model NITROBERG® 500 Nitrogen Purity Quality grade Residual O2 (PPM) N2 , Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel N2 , Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel N2 , Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel N2 , Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel N2 , Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel N2 , Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel N2 , Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel N2 , Nm3/h Comp.air, Nm3/h Nitrogen vessel...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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