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Series X Flexible Couplings

Series X Flexible Couplings
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Series X Flexible Couplings

Product catalog summary
Introduction
Series X Flexible Couplings are versatile mechanical devices used in various industries such as food, energy, mining, automotive, aerospace, and marine propulsion. The document details the types of couplings, their specifications, and applications.
Product Range
The document lists several series of couplings and related products, including:
  • Series X: Cone Ring, Pin and Bush elastomer coupling, Torque Limiter
  • Series J: Shaft mounted helical speed reducers
  • Series C: Right angle drive helical worm geared motors & reducers
  • Series BD: Screwjack worm gear unit
  • Series G: Helical parallel shaft & bevel helical right angle drive gear units
  • Series M: In-line helical geared motors & reducers
  • Series H: Large helical parallel shaft & bevel helical right angle drive units
  • Roloid Gear Pump: Lubrication and fluid transportation pump
  • Series BS: Worm gear unit
  • Series A: Worm Gear units and geared motors in single & double reduction types
  • Series K: Right angle helical bevel helical geared motors & reducers
  • Series F: Parallel shaft helical geared motors & reducers
Specifications
Detailed specifications for different couplings include:
  • Elign Gear Couplings: Accommodate misalignment and axial movement, with torque up to 1.1 million Nm and shaft diameters up to 540 mm.
  • Elflex Pin & Bush Couplings: For limited shaft misalignment, with torque up to 43,000 Nm and shaft diameters up to 460 mm.
  • Nylicon Couplings: Cost-effective for low power applications, with torque up to 463 Nm and shaft diameters up to 55 mm.
Selection and Load Classification
Guidelines for selecting couplings based on mechanical ratings, service factors, and load classifications are provided, including tables for load classification by application and mechanical service factors.
Coupling Designations
Details on coupling types and bore sizes include:
  • ELIGN: Gear type couplings
  • ELFLEX: Pin and Bush type flexible couplings
  • NYLICON: Nylon sleeve gear couplings
Features of ELIGN Gear Couplings
ELIGN Gear Couplings have multi-crowned teeth for improved load capacity and reduced backlash, designed for maximum power transmission with minimal misalignment issues.
Introduction to Gear Couplings
Gear couplings connect two rotating shafts for efficient power transmission, accommodating misalignment due to factors like thermal expansion and shaft deflection.
Types of Misalignment
1. Radial Misalignment: Parallel but non-collinear axes.
2. Angular Misalignment: Intersecting axes not in a straight line.
3. Combined Radial and Angular Misalignment: Non-intersecting, non-parallel axes.
Specifications and Types
Types of ELIGN gear couplings include:
  • Type ED: Double Engagement with Flange Sleeve
  • Type ER: Single Engagement with Flange Sleeve
  • Type ET: Spacer Type
  • Type EV: Vertical Type
  • Type ES: Continuous Sleeve
  • Type ERR: Rigid Coupling
ELFLEX Flexible Couplings
Designed to transmit torque while accommodating limited shaft misalignment, using rubber bushes to absorb shock loads without lubrication.
Specifications
Elflex couplings are resistant to water, dust, and atmospheric conditions, easily dismantled, and designed to work within BS: 3170 misalignment limits.
Procedures
Accurate alignment of Elflex couplings is recommended for maximum life and minimal maintenance, with detailed specifications for various types provided.
Norms and Standards
Elflex couplings adhere to BS: 3170 for misalignment limits and DIN-6885, PART-1 for keyways, with outlined safety standards for installation and maintenance.
Recommendations
Ensure proper alignment and maintenance to extend coupling lifespan, follow safety guidelines, and use appropriate tools and spare parts.
Product Safety Information
Highlights potential hazards such as fire/explosion risks, noise, and hot surfaces, emphasizing proper installation, maintenance, and storage for safety.
Contact Information
Contact details for Benzlers and Radicon across various countries are provided for further assistance.
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Catalog excerpts

Series X Flexible Couplings-1

Series X Flexible Couplings

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Series X Flexible Couplings-2

PRODUCTS IN THE RANGE Serving an entire spectrum of mechanical drive applications from food, energy, mining and metal; to automotive, aerospace and marine propulsion, we are here to make a positive difference to the supply of drive solutions. Series A Worm Gear units and geared motors in single & double reduction types Series BD Screwjack worm gear unit Series BS Worm gear unit Series C Right angle drive helical worm geared motors & reducers Series F Parallel shaft helical geared motors & reducers Series G Helical parallel shaft & bevel helical right angle drive gear units Series H Large helical...

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Series X Flexible Couplings-3

COUPLINGS CONTENTS Introduction _________________________________________________________________________ 2 Selection ___________________________________________________________________________ 3 Load Classification By Application ________________________________________________________ 4 Coupling Designations ________________________________________________________________ 5 Elign Gear Type Couplings ________________________________________________________ Type ED Double Engagement ___________________________________________________________ Type ED Single Engagement ___________________________________________________________...

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Series X Flexible Couplings-4

COUPLINGS INTRODUCTION Couplings Our range of couplings have been proven to be some of the most reliable, durable and effective couplings in the marketplace. These qualities have been achieved by our attention to detail in design, manufacturing capabilities and application expertise. This ensures our coupling range is capable of providing solutions for a wide and varied range of applications and installations. Elign Gear Couplings The Elign range of gear couplings not only connect two rotating shafts, but also accommodate the inevitable misalignment that can occur in installations. The Elign...

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Series X Flexible Couplings-5

COUPLINGS SELECTION Mechanical Ratings and Service Factor The mechanical ratings are a measure of the couplings capacity in terms of life and strength, they assume 10 hours/day operation under uniform loading conditions and allow for a 100% momentary overload at starting or braking The mechanical Service Factor (fm) is selected dependant on the type of prime mover, the classification of the driven load, and duration of operation i) Obtain the driven load classification type from the table Load Classification by Application Determine the mechanical service factor from the table below: Prime Mover...

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LOAD CLASSIFICATION BY APPLICATION U =Uniform Load Agitators Pure liquids Liquids and solids Liquids variable density Blowers Centrifugal Lobe Vane Brewing & distilling Bottling machinery Brew Kettles Cookers Mash tubs Scale hopper Crane knife Clay wokring machinery Brick press Briquette machine Clay working machinery Plug mill Compressors Centrifugal Lobe Reciprocating Multi cylinder Single cylinder Conveyors- Light duty uniform load Apron U Assembly U Belt U Bucket U Chain U Flight U Oven U U Screw Conveyors - Heavy duty uniform load Apron M M Assembly Belt M Bucket M M Chain M Flight † Live...

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Series X Flexible Couplings-7

COUPLINGS DESIGNATIONS Order Code Driving hub Type Example- Coupling Size Coupling Types Bore Types ELIGN - Gear type couplings ED ELIGN Double engagement with flange ER ELIGN Single engagement with flange Metric bore parallel keyway (DIN6885/1) American parallel keyway (USAS B17.1:1967) ELIGN Double engagement with spacer tube Customer specified ELIGN Double engagement for vertical operation ELIGN Fully rigid coupling Taper lock bush (Elflex only) ELIGN Double engagement with continuous sleeve Bore Sizes ELFLEX - Pin and Bush type flexible couplings Metric bore taper keyway (DIN6886) Pilot bored...

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Series X Flexible Couplings-9

GEAR TYPE COUPLINGS

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Series X Flexible Couplings-10

ELIGN GEAR COUPLINGS Features of ELIGN Gear Coupling The ELIGN Gear Couplings consist of hubs with multi crowned teeth at the flank, tip and chamfer. The ELIGN hub teeth are manufactured using the latest state of the art CNC machines, and are manufactured from quality forged carbon steel, and are subjected to a number of quality checks and tests. The superior design of the multi- crowned tooth profile enables the ELIGN gear coupling to operate satisfactorily under all operating conditions with increased reliability and durability. The multi- crowned teeth are tolerant to misalignment whilst improving...

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Series X Flexible Couplings-11

ELIGN GEAR COUPLINGS Gear Couplings Gear Coupling are used to join two rotating shafts for efficient transmission of mechanical power. Although the shafts can be accurately aligned at the time of installation, it is likely that during the operation the alignment may get disturbed due to settling of the foundation, thermal expansion, shaft deflection, wearing out of other parts, improper maintenance or many other reasons. Due to unavoidable misalignment occurring during operation a Gear Coupling provides An ideal solution to compensate or minimise the effect of misalignment. Gear Couplings are...

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Series X Flexible Couplings-12

ELIGN GEAR COUPLINGS Lifting Hole The hubs of larger size couplings are supplied with lifting holes, as indicated on the dimension sheets. Lubrication Each coupling half is provided with a grease nipple / plug from where grease can be filled directly. WARNING: Grease should be applied Protection All components of ELIGN gear couplings have a rust preventative coating. Coupling Bores Hubs are bored to suit the customers shaft size (see dimension tables for the minimum / maximum allowable bore) standard metric keyways conform to DIN-6885, PART-1 (unless otherwise specified) Couplings can also be...

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Series X Flexible Couplings-13

ELIGN GEAR COUPLINGS Type ED Double Engagement A M daNm daNm kW/rpm mm mm mm mm mm ED130

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Series X Flexible Couplings-14

ELIGN GEAR COUPLINGS Type ED Double Engagement M daNm daNm

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Series X Flexible Couplings-15

ELIGN GEAR COUPLINGS Type ER Single Engagement A M F/2 daNm daNm kW/rpm mm

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Series X Flexible Couplings-16

ELIGN GEAR COUPLINGS Type ER Single Engagement M A 'S' 2 @ 180 daNm daNm kW/rpm mm mm mm

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Series X Flexible Couplings-17

ELIGN GEAR COUPLINGS Type ET Spacer Tube M daNm daNm kW/rpm mm

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Series X Flexible Couplings-18

ELIGN GEAR COUPLINGS Type ET Spacer Tube

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Series X Flexible Couplings-19

ELIGN GEAR COUPLINGS Type EV Vertical Coupling B D C

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.