Series G Industrial Reducers Technical Up to - 1,860kW / 165,000 Nm Industrial Reducers CG-2.00GB1211

Serving an entire spectrum of mechanical drive applications from food, energy, mining and metal; to automotive, aerospace and marine propulsion, we are here to make a positive difference to the supply of drive solutions. Worm Gear units reduction types Parallel angle helical bevel helical geared motors & reducers Right angle helical bevel helical geared motors & reducers Screwjack worm gear unit Helical parallel shaft & bevel helical right angle drive gear In-line helical geared motors & reducers Worm gear unit Large helical parallel shaft & bevel helical right angle drive units Roloid Gear Pump...

ATEX Compliance Assured Total compliance with the ATEX Directive safeguarding the use of industrial equipment in potentially explosive atmospheres is assured for users of our geared products. Certification is available for standard gearboxes and geared motors with badging displaying the CE Mark and the Ex mark, name and location of the manufacturer, designation of series or type, serial number, year of manufacture, Ex symbol and equipment group/category. ATEX directive 94/9/EC (also known as ATEX 95 or ATEX 100A) and the CE Marking Directive are enforced in all EC member states. Compliance is...

CONTENTS PAGE Explanation and use of Ratings and Service Factors- 5 - 7 Unit Handings and Shaft Rotations- 11-12 Standard Shaft Sealing Arrangements- 13 Overhung & Axial Loads on Shafts- 19-20 Parallel Shaft Units Mechanical Ratings - Input Power / Output Torque- 27 - 31 Dimension Sheets - Speed Reducers - 33 - 36 Right Angle Shaft Units Mechanical Ratings - Input Power / Output Torque- 41 - 45 Dimension Sheets - Speed Reducers - 47 - 52 Hollow Output Shaft with Shrink Disc - 54 Cooling Coil Connections- 56 Dimension Sheets - Geared Motors - 60 - 61

GENERAL DESCRIPTION Series G gear units are available in parallel shaft helical units and right angle shaft bevel/helical units in double, triple and quadruple reduction gear stages having a maximum output torque of The modular design and construction of the Series G offers many engineering and performance benefits including a high degree of interchangeability of parts and sub assemblies. This in turn provides considerable economies of production whilst maintaining the highest standard of component integrity. Adding to the range of power transmission geared motors this product takes advantage...

UNIT DESIGNATIONS THIS PAGE MAY BE PHOTOCOPIED ENTER THEIR ORDER 6,7,8- NOMINAL OVERALL RATIO <- 26 for parallel shaft units 40 for right angle units |~H~| - HORIZONTAL PARALLEL SHAFT UNIT |~V~| - VERTICAL PARALLEL SHAFT UNIT HORIZONTAL RIGHT ANGLE UNIT VERTICAL RIGHT ANGLE UNIT METRIC SOLID SINGLE EXTENSION METRIC SOLID DOUBLE EXTENSION ■ METRIC SOLID SINGLE EXTENSION (REVERSIBLE) METRIC SOLID DOUBLE EXTENSION (REVERSIBLE) METRIC AGITATOR WITH DROP BEARING HOUSING METRIC TOWER WITH EXTENDED BEARING HOUSING INCH SOLID SINGLE EXTENSION INCH SOLID DOUBLE EXTENSION INCH SOLID SINGLE EXTENSION (REVERSIBLE)...

DESIGN FEATURES Shaft Mounted Units Shaft mounted units can be mounted on the driven machine shaft extension and connected to the foundation by a torque arm, supplied as an optional extra. Additionally, unit feet are available for mounting on a baseplate with motor and coupling, the complete assembly being mounted on the driven machine shaft extension and connected to the foundation by a torque arm. Shaft mounted units are fitted with a 'shrink disc' device to provide positive clamping on the driven machine shaft extension. It is positioned on the input side of the gear unit. Shaft mounted units...

DESIGN FEATURES High quality alloy case hardening materials provide long life wear resistance and fatigue strength. Profile ground single helical gears and hard finished spiral bevel gears ensure high standards of accuracy, surface finish and quiet running characteristics. Helical gears are fitted in parallel shaft units. Units with shafts at right angles incorporate spiral bevel and helical gears. Standard gearcases are of rigid cast iron construction with modern styling, special cases can be supplied as SG iron or fabricated steel. Horizontal split case design for ease of maintenance. Gearcase...

AND ASSOCIATED RATING FACTORS Gear unit selection is made by comparing actual loads with catalogue ratings. Catalogue ratings are based on a standard set of loading conditions, whereas actual load conditions vary according to type of application. Service Factors are therefore used to calculate an equivalent load to compare with catalogue ratings, i.e. Equivalent Load = Actual Load x Service Factor Mechanical and Thermal Service Factor must be considered:- Mechanical Service Factors Fm and Fs Thermal Service Factors Ft, Fd, Fh and Fv Mechanical ratings and service factors Fm and Fs Mechanical...

AND ASSOCIATED RATING FACTORS M = Moderate shock load H = Heavy shock load Driven Machine brew kettles-continuous mash tubs-continuous scale hopper-frequent Clay working clay working machinery M Driven Machine cutter head drives H rotating, swing or slew 1~ tracking, drive wheels 1~ cooling towers light, small diameter U Food industry Laundry washers Line shafts driving processing other line shafts U Lumber industry Driven Machine planer feed chains M planer floor chains M planer tilting hoist M re-saw merry-go-round small waste small waste tipple hoist conveyor M tipple hoist drive M Machine...

AND ASSOCIATED RATING FACTORS Thermal ratings and service factors The Thermal ratings are a measure of the gear units ability to dissipate heat. If they are exceeded the lubricant may overheat and breakdown, resulting in gear failure. Thermal ratings are given on page 32 for parallel shaft units and page 46 for right angle shaft units. The following choices are ii) Unit fitted with fan cooling iii) Unit fitted with water cooling coil iv) Unit fitted with cooling coil and fan Catalogue thermal limitations are based on the unit operating continuously in an environment with an ambient temperature...