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Series BD Screw Jacks

Series BD Screw Jacks
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Series BD Screw Jacks

Product catalog summary
Introduction
The document provides an overview of Series BD Screw Jacks, focusing on mechanical worm gear screw jacks and complete systems. It highlights the company's expertise in manufacturing and marketing these products for industries such as food, energy, mining, automotive, aerospace, and marine propulsion.
Specifications
The BD and BDL series feature mechanical worm gear screw jacks with trapezoidal lifting screws, available in eight sizes with capacities up to 1000 kN and lifting speeds up to 2.4 m/min. The BDK and BDKL series offer ball screw jacks with capacities up to 125 kN and speeds up to 5.4 m/min. Special executions include BSD and BSDL series with capacities up to 30 kN.
Standard and Variant Executions
The document outlines various executions of screw jacks, including translating lifting screws, lifting nuts, and additional features like PVC bellows, stop nuts, and motor flanges. Variant executions include options like locked against rotation, antibacklash, and safety nuts.
Selection Guide
A detailed guide is provided for choosing the appropriate worm gear screw jack based on factors such as axial load, environment, operating cycle, and lifting screw specifications. It includes considerations for motor selection and additional options like safety nuts and limit switches.
Technical Data and Power Ratings
The document provides technical data for BD and BDL series, including maximum capacities, lifting screw specifications, gear ratios, and starting torques. Power ratings are detailed for different sizes and configurations.
Compliance and Certification
The products comply with the ATEX Directive for safe use in potentially explosive atmospheres. Certification includes CE Mark and Ex mark.
Mounting and Maintenance
Instructions for mounting and maintaining the screw jacks are provided, emphasizing consulting application engineers for specific conditions.
Overview of Ball Screw Jacks
The document provides technical specifications and dimensions for the BD series of ball screw jacks, including models BDK and BDKL, covering versions with and without bellows, motor flanges, power ratings, and load capacities.
Procedures
Lubrication requirements specify the use of EP-quality grease for ball screw jacks and lifting screws, with guidelines for operating conditions from -30°C to +100°C.
Power Ratings
Power ratings are provided for different sizes and configurations, indicating running power and efficiency at various input speeds and loads.
Load Capacities
Compression load tables are included for different stroke lengths, with safety factors against breaking.
Recommendations
Consultation with application engineers is recommended for specific applications or conditions not covered in the document.
Additional Features
Information on motor flanges compatible with IEC motors and options for single and double trunnion configurations is included.
Universal Joint Shaft Type X-G
The Universal Joint Shaft Type X-G is designed to span any distance and compensate for larger radial offset misalignments, with specifications for nominal torque rating and permissible angular misalignment.
Bevel Gears
Two types of bevel gears are recommended for screw jack arrangements: the DZ-range for smaller loads and lower speeds, and the C-range for larger loads and higher speeds.
Lubrication and Maintenance
Lubrication is crucial for longevity and performance, with specific types of grease recommended based on ambient temperature ranges.
Safety Information
Potential hazards include fire/explosion risks, the need for guards on rotating parts, and noise levels from high-speed gearboxes.
Noise Exposure
Personnel should be protected from noise exposure as per the Department of Employment Code of Practice.
Lifting Operations
Use only designated lifting points or eyebolts for lifting operations to prevent injury or damage.
Lubricants and Lubrication
Follow manufacturer instructions when handling lubricants to avoid skin damage.
Electrical Equipment
Observe hazard warnings and isolate power before working on electrical equipment.
Installation, Maintenance, and Storage
Consult for special preservation requirements if storing equipment for over six months.
Hot Surfaces and Lubricants
Gear units may become hot during operation; avoid contact to prevent burns.
Selection and Design
Ensure backup systems are in place if backstop device failure could cause harm.
Product Safety
The guidance provided is based on current knowledge and potential hazards.
Contact Information
Contact details for Benzlers and Radicon across various countries are provided for further assistance.
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Catalog excerpts

Series BD Screw Jacks-1

Series BD Screw Jacks Technical Up to - 100Te / 5m/min Screw Jacks CBD-2.00GB1211

 Open the catalog to page 1
Series BD Screw Jacks-2

Serving an entire spectrum of mechanical drive applications from food, energy, mining and metal; to automotive, aerospace and marine propulsion, we are here to make a positive difference to the supply of drive solutions. Worm Gear units reduction types Parallel angle helical bevel helical geared motors & reducers Right angle helical bevel helical geared motors & reducers Screwjack worm gear unit Helical parallel shaft & bevel helical right angle drive gear In-line helical geared motors & reducers Worm gear unit Large helical parallel shaft & bevel helical right angle drive units Roloid Gear Pump...

 Open the catalog to page 2
Series BD Screw Jacks-3

ATEX Compliance Assured Total compliance with the ATEX Directive safeguarding the use of industrial equipment in potentially explosive atmospheres is assured for users of our geared products. Certification is available for standard gearboxes and geared motors with badging displaying the CE Mark and the Ex mark, name and location of the manufacturer, designation of series or type, serial number, year of manufacture, Ex symbol and equipment group/category. ATEX directive 94/9/EC (also known as ATEX 95 or ATEX 100A) and the CE Marking Directive are enforced in all EC member states. Compliance is...

 Open the catalog to page 3
Series BD Screw Jacks-5

SERIES BD CONTENTS Introduction____________________________________________________________________ 3 Standard and variant executions___________________________________________________ 4 Selection guide_________________________________________________________________ 6 Determination of type____________________________________________________________ 7 Selection of jacks_______________________________________________________________ 8 Technical data BD - BDL__________________________________________________________ 9 Power ratings BD - BDL__________________________________________________________...

 Open the catalog to page 5
Series BD Screw Jacks-6

We are a company in the transmission field with comprehensive experience in manufacturing and marketing MECHANICAL WORM GEAR SCREW JACKS, and complete screw jack systems. With this catalogue we have made it easy to select a screw jack or screw jack system suitable for your application. You can also consult our Technical Sales and Engineering department. They will help you with computer calculations and suggestions, for both standard and special applications. Being an international company, we are able, through our own subsidiaries and active agents, to give the optimum solution, on a local basis....

 Open the catalog to page 6
Series BD Screw Jacks-7

SERIES BD STANDARD & VARIANT EXECUTIONS Standard Executions BD Screw jack with translating lifting screw BDL Screw jack with lifting nut Fig.2 Fig.3 Screw jack with PVC bellow Screw jack with motorflange SM Stop nut Fig.4 Fig.5 Fig.6 Variant Executions BDK Ball screw jack with translating lifting screw BDKL Ball screw jack with lifting nut Fig.7 Fig.8 4

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Series BD Screw Jacks-8

SERIES BD VARIANT & SPECIAL EXECUTIONS Variant Executions LR Locked against rotation LRK Locked against rotation with key ABL Antibacklash Fig.9 Fig.10 Fig.11 LS Limit switches SHM Safety nut Double Clevis Ends (with reinforced protection tube) Fig.12 Fig.13 Fig.14 Special Executions Worm gears BS 40-71 as screw jacks BSD / BSDL / BSDKL Screw jack with worm gear motor Fig.15 Fig.16 5

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Series BD Screw Jacks-9

SELECTION GUIDE SELECTION GUIDE For the application of Worm Gear Screw Jacks Contact person: Describe the intended installation: LIFTING SCREW Axially travelling screw or nut? (BD/BDL): Lifting speed (mm/min): Mounting position of screw (horizontal/upwards/inverted): Ballscrew preferred? (yes/no): Screw end (thread, top plate, clevis): Protection bellow? (yes/no): Protection tube on reverse side? (yes/no): Stainless material: Number of jacks per installation: AXIAL LOAD ON LIFTING SCREW Dynamic load per screw jack normal (kN): Dynamic load per screw jack max (kN): Static load per screw jack max...

 Open the catalog to page 9
Series BD Screw Jacks-10

1. Type BD = Screw jack with translating screw Type BDL = Screw jack with travelling nut Type BDK = Ball screw jack with translating screw Type BDKL = Ball screw jack with travelling nut 3. L = Low worm gear ratio with single start lifting screw H = High worm gear ratio with single start lifting screw L2 = Low worm gear ratio with double start lifting screw H2 = High worm gear ratio with double start lifting screw 4. Direction of lifting screw 5. Lifting screw end execution 4 = Special execution (Specify) R1 = Stainless lifting screw with threaded end R2 = Stainless lifting screw with tappiate...

 Open the catalog to page 10
Series BD Screw Jacks-11

Symbols used: V = Lifting speed (mm/min) s = Pitch of lifting screw (mm) n = Required input speed (rpm) i = Ratio of worm gear set Pd = Running power of screw jack Ps = Starting power of screw jack PMnom = Nominal motor power (kW) PMst = Starting power of motor (kW) PMax = Max allowable input power of Hd = Running efficiency of screw jack ns = Starting efficiency of screw jack To calculate a screw jack you must at least know the force (F) to be moved There are three types of standard format mechanical jacks. Screw jack with single start trapezoidal lifting screw available in This is the most...

 Open the catalog to page 11
Series BD Screw Jacks-12

Trapezoidal lifting screw Thrust and radial bearings Housing of nodular cast iron Alkyd paint 85 micron thick in RAL 5015 Worm screw hardened and ground Worm wheel of centrifugally cast tin bronze Bellows in PVC, steel or other materials. :hanical jacks have a allowable working temperature 3e from -30° C to +100° C. At full load the degree of lation (ED) must not normally exceed 40% per 10 utes, still not more than 20% per hour totally, in valid at other conditions consult our Application Engineers. Technical data, single start spindle

 Open the catalog to page 12
Series BD Screw Jacks-13

TECHNICAL DATA Technical Data, Double Start Spindle * The holding torque is the torque on the input shaft which is required to prevent the load from being lowered. Technical Data, Static Load Maximum allowed static load (kN) (at tension loads in lifting screw) Above values can be allowed when the load is still. Under movement or when vibrations can occur are the dynamic values valid. At all cases with compression load must not the values in the "compression load tale BD - BDL" be exceeded.

 Open the catalog to page 13

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.