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Elign Gear Couplings

Elign Gear Couplings
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Elign Gear Couplings

Product catalog summary
Introduction
Elign Gear Couplings are engineered to connect two rotating shafts, facilitating efficient mechanical power transmission while accommodating misalignments. They are versatile for use in industries such as food, energy, mining, automotive, aerospace, and marine propulsion.

Misalignment Types
The couplings can handle radial, angular, and combined radial and angular misalignments, and allow for axial shaft movement.

Features
These couplings have hubs with multi-crowned teeth, providing a larger contact area per tooth for higher torque and optimal load distribution. The design reduces backlash and enhances load capacity. They are compact, lightweight, and constructed from high-quality forged carbon steel.

Selection Process
The selection involves comparing shaft sizes with coupling series bores, calculating effective kW/rpm or torque, selecting a service factor, confirming or adjusting coupling size based on torque, and checking speed ratings and space constraints.

Additional Features
From size ED1600, couplings include lifting holes for easy handling, grease nipples for lubrication, and rust preventative oil coating.

Service Factors
Service factors are based on the prime mover type, service duration, and load classification, adjusting the load according to operating time and loading type.

Types of Elign Gear Couplings
Types include Double Engagement, Single Engagement, Spacer Type, Vertical Type, and Continuous Sleeve, each with specific bore and torque limitations.

Technical Specifications
Type ED couplings have defined dimensions, weight, and torque ratings, with a maximum angular misalignment of 0.75 degrees per coupling half, ensuring precise shaft alignment.
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Catalog excerpts

Elign Gear Couplings-1

with you at every turn ELign Gear Couplings

 Open the catalog to page 1
Elign Gear Couplings-2

Serving an entire spectrum of mechanical drive applications from food, energy, mining and metal; to automotive, aerospace and marine propulsion, we are here to make a positive difference to the supply of drive solutions. Worm Gear units reduction types Parallel angle helical bevel helical geared motors & reducers Right angle helical bevel helical geared motors & reducers Screwjack worm gear unit Helical parallel shaft & bevel helical right angle drive gear In-line helical geared motors & reducers Worm gear unit Large helical parallel shaft & bevel helical right angle drive units Roloid Gear Pump...

 Open the catalog to page 2
Elign Gear Couplings-3

ELIGN COUPLINGS GEAR COUPLINGS A Gear Coupling is used to join two rotating shafts for efficient transmission of mechanical power. Although the shafts are ac- curately aligned at the time of installation, it is likely that during the operation the alignment may get disturbed due to setting of foundation, thermal expansion, shaft deflection, wearing out of other parts, improper maintenance and many more reasons. Due to this unavoidable misalignment occurring during the operation a gear coupling provides a better solution to compensate or minimise the effect of misalignment. The gear Couplings...

 Open the catalog to page 3
Elign Gear Couplings-4

ELIGN COUPLINGS FEATURES OF ELIGN COUPLINGS ELIGN Gear coupling consists of hubs with multi crowned teeth at Flank, tip and chamfering on teeth. Crowned Flanks: The flanks of the teeth are crowned so that the tooth thickness is greatest at that centre of the tooth. This ensures a larger con- tact area per tooth for higher torque requirements and puts more teeth in contact for the given angle. Actual tooth loading takes place near the centre of the tooth face where tooth thickness is greatest, Crowned flanks also eliminate end-of-tooth loading, provide optimal load distribution, and accommodate...

 Open the catalog to page 4
Elign Gear Couplings-5

ELIGN COUPLINGS SELECTION INFORMATION 1. Obtain Shaft Sizes, compare shaft sizes of driving and driven equipment with listed maximum bores of desired series or type of coupling to determine "tentative" coupling size. 2. Compute effective kW/rpm or torque to be transmitted and select a service factor from the following tables. Determine kW/rpm (effective) = kW TRANSMITTED X SERVICE FACTOR or determine Torque daNm Torque (effective) daNm = 955 X kW TRANSMITTED X SERVICE FACTOR Confirm "Tentative" Coupling size or increase to a size which has a kW/rpm torque rating equal to or greater than the value...

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Elign Gear Couplings-6

ELIGN COUPLINGS SERVICE FACTORS

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Elign Gear Couplings-7

ELIGN COUPLINGS TYPES OF ELIGN GEAR COUPLINGS The following types are available Double Engagement The couplings are available with bore Single Engagement The couplings are available with Spacer Type available with bore Vertical Type The couplings are available with Continuous Sleeve The couplings are available with bore limitations from 40 mm to 275 mm and torque ratings from

 Open the catalog to page 7
Elign Gear Couplings-8

ELIGN COUPLINGS Multi Crowned Toothed Couplings For Shaft Connections Type ED 1 SPACE REQUIRED TO CHANGE THE SEAL 3 MAXIMUM ANGULAR MISALIGNMENT PER COUPLING HALF 0.75 4 WEIGHT & MOMENT OF INERTIA BASED ON PILOT BORE CONDITION. 5 CONTINUOUS TORQUE RATING SUBJECT TO ACCURATE ALIGNMENT OF CONNECTING SHAFTS. 6 FOR AHIGHER SIZE REQUIREMENT, PLEASE CONTACT APPLICATION ENGINEERING. In accordance with our established policy to constantly improve our products, these specifications are subject to change with-

 Open the catalog to page 8
Elign Gear Couplings-9

ELIGN COUPLINGS _TYPE ED (SUPER SERIES) Multi Crowned Toothed Couplings For Shaft Connections Type ED (SUPER SERIES) 1. SPACE REQUIRED TO CHANGE THE SEAL 3. MAXIMUM ANGULAR MISALIGNMENT PER COUPLING HALF 0.75 4. WEIGHT & MOMENT OF INERTIA BASED ON PILOT BORE CONDITION. 5. CONTINUOUS TORQUE RATING SUBJECT TO ACCURATE ALIGNMENT OF CONNECTING SHAFTS. 6. FOR AHIGHER SIZE REQUIREMENT, PLEASE CONTACT APPLICATION ENGINEERING. 7. FOR MARKED DIMENSIONS, PLEASE CONTACT APPLICATION ENGINEERING. In accordance with our established policy to constantly improve our products, these specifications are subject...

 Open the catalog to page 9
Elign Gear Couplings-10

ELIGN COUPLINGS Multi Crowned Toothed Couplings For Shaft Connections Type ER 1 SPACE REQUIRED TO CHANGE THE SEAL 3 MAXIMUM ANGULAR MISALIGNMENT 0.75 4 WEIGHT & MOMENT OF INERTIA BASED ON PILOT BORE CONDITION. 5 CONTINUOUS TORQUE RATING SUBJECT TO ACCURATE ALIGNMENT OF CONNECTING SHAFTS. 6 FOR AHIGHER SIZE REQUIREMENT, PLEASE CONTACT APPLICATION ENGINEERING. In accordance with our established policy to constantly improve our products, these specifications are subject to change with-

 Open the catalog to page 10
Elign Gear Couplings-11

ELIGN COUPLINGS _TYPE ER (SUPER SERIES) Multi Crowned Toothed Couplings For Shaft Connections Type ER (SUPER SERIES) SHAPE OF GEAR HALF FOR 1 SPACE REQUIRED TO CHANGE THE SEAL 3 MAXIMUM ANGULAR MISALIGNMENT PER COUPLING HALF 0.75 4 WEIGHT & MOMENT OF INERTIA BASED ON PILOT BORE CONDITION. 5 CONTINUOUS TORQUE RATING SUBJECT TO ACCURATE ALIGNMENT OF CONNECTING SHAFTS. 6 FOR A HIGHER SIZE REQUIREMENT, PLEASE CONTACT APPLICATION ENGINEERING. 7 FOR MARKED DIMENSIONS, PLEASE CONTACT APPLICATION ENGINEERING. In accordance with our established policy to constantly improve our products, these specifications...

 Open the catalog to page 11
Elign Gear Couplings-12

ELIGN COUPLINGS Multi Crowned Toothed Couplings For Shaft Connections Type ET 1 SPACE REQUIRED TO CHANGE THE SEAL 3 MAXIMUM ANGULAR MISALIGNMENT PER COUPLING HALF 0.75 4 WEIGHT & MOMENT OF INERTIA WITHOUT INTERMEDIATE HOLLOW SHAFT. 5 CONTINUOUS TORQUE RATING SUBJECT TO ACCURATE ALIGNMENT OF CONNECTING SHAFTS. 6 FOR AHIGHER SIZE REQUIREMENT, PLEASE CONTACT APPLICATION ENGINEERING. In accordance with our established policy to constantly improve our products, these specifications are subject to change without

 Open the catalog to page 12
Elign Gear Couplings-13

ELIGN COUPLINGS _TYPE ET (SUPER SERIES) Multi Crowned Toothed Couplings For Shaft Connections Type ET (SUPER SERIES) 1 SPACE REQUIRED TO CHANGE THE SEAL 3 MAXIMUM ANGULAR MISALIGNMENT PER COUPLING HALF 0.75 4 WEIGHT & MOMENT OF INERTIA WITHOUT INTERMEDIATE HOLLOW SHAFT. 5 CONTINUOUS TORQUE RATING SUBJECT TO ACCURATE ALIGNMENT OF CONNECTING SHAFTS. 6 FOR A HIGHER SIZE REQUIREMENT, PLEASE CONTACT APPLICATION ENGINEERING. In accordance with our established policy to constantly improve our products, these specifications are subject to change with-

 Open the catalog to page 13

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