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Tool Systems for CNC Lathes: Live and Static Tools for Tunings Centers

Tool Systems for CNC Lathes: Live and Static Tools for Tunings Centers
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Tool Systems for CNC Lathes: Live and Static Tools for Tunings Centers

Product catalog summary
Introduction
BENZ Werkzeugsysteme is a prominent manufacturer of tool systems for CNC lathes, focusing on innovation, precision, and customer-oriented solutions to simplify production and reduce costs, thereby enhancing competitive advantage.
Tool Systems Overview
The document details various tool systems offered by BENZ, such as BENZ Solidfix®, BENZ CAPTO™, and Trifix®, designed for CNC lathes to meet specific machining needs.
Product Specifications
Specifications for drilling and milling heads are provided, including axial and radial configurations, options for external or internal coolant systems, and various gear ratios for different applications.
Innovative Technologies
BENZ's X-line gear technology is highlighted for offering higher speeds, increased torque transfer, and improved system rigidity, resulting in longer tool life and extended maintenance intervals.
Special-Purpose Solutions
Solutions for complex machining tasks, such as angled drilling and multi-spindle operations, are offered to significantly reduce production times in series manufacturing.
Core Product Range
A wide range of compatible machine types and manufacturers is listed, indicating extensive product compatibility and availability of both live and static tools.
Service and Support
High-performance rotary feedthroughs are provided for various lubrication applications, supporting pressures up to 100 bar and speeds up to 15,000 rpm. Easy alignment systems for live tools enhance ease of use and repeatability.
Conclusion
BENZ Werkzeugsysteme's commitment to innovation and customer focus is evident in its comprehensive range of tool systems and solutions for the metal machining industry.
KM™ Tooling Systems
The KM™ tooling systems offer high cutting rates, longer tool life, and excellent surface finishes, reducing setup time significantly. They are versatile, allowing for turning, drilling, and milling on various machine types, enhancing flexibility and tool procurement efficiency.
KM™ for MAZAK Integrex Series Y/SY
Specialized inserts, specifically the `KM63XMZ` specification, are required for these machines. BENZ offers a comprehensive range under the integrip® brand, with article numbers starting with `618`.
HSK-T Modular System
The HSK-T modular system includes various tool holders and adapters, known for high changeability, repeatability, fitting accuracy, rigidity, and radial positioning accuracy. It is manufacturer-independent, offering high flexibility and compatibility.
Tool Holders and Specifications
Detailed specifications for various tool holders, including DIN 69880 forms B1 to B8 and C1 to C4, are provided, designed for different applications and available in various sizes.
Additional Information
Accessories are not included in the delivery, and technical contents are subject to modification. The document emphasizes compatibility and interchangeability in tooling systems to enhance efficiency.
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Catalog excerpts

Tool Systems for CNC Lathes: Live and Static Tools for Tunings Centers-1

WERKZEUGSYSTEME FÜR DREHMASCHINEN TOOL SYSTEMS FOR CNC-LATHES + BENZ Solidfix®, BENZ CAPTO™, Trifix® Metallbearbeitung / Metal Machini

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Tool Systems for CNC Lathes: Live and Static Tools for Tunings Centers-2

BENZ Tooling Systems Für uns von BENZ Werkzeugsysteme, dem führenden For us here at BENZ Werkzeugsysteme our principle Hersteller von Wechselaggregaten für Bearbeitungs- is and always has been Innovation. Präzision. Passion. zentren, ist der Leitsatz Innovation. Präzision. Passion. It means much more than just a marketing slogan. It weit mehr als nur eine Marketingformel. Er beschreibt describes the fundamental principles of our company vielmehr die Kernziele unseres Handelns – und umreißt – and defines the reasons why for over 30 years we damit auch die Gründe, warum wir uns nun schon have been...

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Tool Systems for CNC Lathes: Live and Static Tools for Tunings Centers-3

INHALT CONTENT Bauformen | Designs Aggregatetechnik | Tool system technology Sonderlösungen | Special-purpose solutions Beispiele: Komplettbearbeitung | Examples: Complete machining Mori Seiki Nakamura OKUMA Sauter Revolver Maschinentypen | Machine types Emco, Gildemeister, Monforts etc. Stoßaggregat BENZ LinA | Push-type aggregate BENZ LinA BENZ Modulare Werkzeugsysteme | BENZ Modular Quick Change Systems: BENZ Solidfix®, Trifix® , BENZ CAPTOTM, KMTM, HSK-T VDI-Werkzeughalter | VDI tool holder

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Tool Systems for CNC Lathes: Live and Static Tools for Tunings Centers-4

Für jede Anwendung das Optimum The optimum for every application Axial Bohr- und Fräskopf Axial drilling and milling head Typ | Type DA: i=1:1 Typ | Type EA: i=1:1 Außenkühlung über KM-Rohr External coolant via coolant tube Innenkühlung zentral durch die Spindel Internal coolant through the spindle Winkel Bohr- und Fräskopf (fester Winkel) Angle drilling and milling head (fixed angle) Typ | Type FM: Typ | Type GM: Außenkühlung über KM-Rohr External coolant via coolant tube Innenkühlung zentral durch die Spindel Internal coolant through the spindle Axial Bohr- und Fräskopf Axial drilling and milling...

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Tool Systems for CNC Lathes: Live and Static Tools for Tunings Centers-5

Axial Bohr- und Fräskopf (achsversetzt) Axial drilling and milling head offset Typ | Type DM: i=1:1 Typ | Type EM: i=1:1 Typ | Type DI: i=1:2 Typ | Type EI: i=1:2 Typ | Type DK: i=2:1 Typ | Type EK: i=2:1 Außenkühlung über KM-Rohr External coolant via coolant tube Innenkühlung zentral durch die Spindel Internal coolant through the spindle Außenkühlung über KM-Rohr External coolant via coolant tube Innenkühlung zentral durch die Spindel Internal coolant through the spindle Außenkühlung über KM-Rohr External coolant via coolant tube Innenkühlung zentral durch die Spindel Internal coolant through...

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Tool Systems for CNC Lathes: Live and Static Tools for Tunings Centers-6

Modularer Aufbau für individuelle Werkzeugwahl Modular design for individual tool selection Werkzeugaufnahmen und Spannsysteme Spindle variations and clamping systems Variable Vorsatzköpfe Variable attachment heads BENZ Solidfix® BENZ CAPTOTM Radiales Werkzeug Radial drilling and milling head Schwenkkopf Swivel head Radiales Werkzeug Radial drilling and milling head with two spindles Werkzeug mit festem Winkel Tool with fixed angle Radiales Werkzeug zurückgesetzt Radial drilling and milling head offset Innenfräskopf Inside milling head Spannzange Collet chuck System ER DIN 6499 Spannzange Collet...

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Tool Systems for CNC Lathes: Live and Static Tools for Tunings Centers-7

Revolveraufnahmen Turret connection Antriebskupplungen Drive couplings VDI-Schaft VDI-Shank BMT-Schaft BMT-Shank CDI-Schaft CDI-Shank Weitere Ausführungen auf Anfrage. Additional designs on request.

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Tool Systems for CNC Lathes: Live and Static Tools for Tunings Centers-8

Winkelgetriebe aus Stirnrad und Kronenrad ermoglichen: • Hohere Drehzahlen • Ubertragung hoherer Drehmomente • Erhohte Systemsteifigkeit durch optimierte Lageranordnung • Langere Standzeiten der Schneide • Kompaktere Bauform und weniger VerschleiGteile Angular gears composed of spur gears and crown gears make it possible: • Transfer higher torque • Increased system rigidity by using optimized application of bearings • Longer durability of cutting edge • Compact aggregates with less wear and tear parts • Extension of the maintenance intervals • Hohe Qualitat durch X-line Getriebetechnologie •...

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Tool Systems for CNC Lathes: Live and Static Tools for Tunings Centers-9

Ausrichtsystem As Noch nie war das Ausrichten von angetriebenen Werk-zeugen so einfach. Es gibt lediglich eine Einstellschraube zu bedienen. Mit der ersten Fixierung erhalt man bereits eine dau-erhafte und mechanisch feste Ausrichtposition, mit hoher Wiederholgenauigkeit auch bei mehrmaligem Werkzeugwechsel. • Einfache Handhabung • Minimierung des Ausricht- und Justieraufwandes • Verstellung mit nur einer Ausrichtschraube • Ausrichtposition dauerhaft mechanisch definiert • Hochste Wiederholgenauigkeit • Von beiden Seiten handhabbar • Gleiche Schlusselweite an allen Bedienelementen (Einhandverstellung)...

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Tool Systems for CNC Lathes: Live and Static Tools for Tunings Centers-10

Sonderlösungen Special-purpose solutions Durch den Einsatz von Mehrspindelbohrköpfen werden Fertigungszeiten im Bereich der Serienfertigung erheblich verkürzt. Trough the use of multi-spindle heads processing times in series production can be extremely shortened. Axial Mehrspindelbohrkopf Axial multi spindle drill head Radial Mehrspindelbohrkopf Radial multi spindle drill head Doppelspindler (fester Winkel 40°) mit IK Double spindle (fixed angle 40°) with IC BENZ bietet auch bei schwierigen Innenbearbeitungen und versetzten Fräsungen die passende Lösung BENZ also offers the right solutions for...

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Tool Systems for CNC Lathes: Live and Static Tools for Tunings Centers-11

Der Schwenkkopf GD59 kommt für VDI 50 und größere Aufnahmen bzw. Maschinen zum Einsatz. The swivel head GD59 is used for the VDI 50 and larger inputs and machines. Schwenkkopf für VDI 50/60, 70Nm, Schwenkbereich ±100° mit IK Swivel head for VDI 50/60, 70 Nm, swivel range ±100° with IC X-line Getriebetechnologie ermöglicht die Produktion von Schrägbohrköpfe mit festem Winkel von 0º - 92º Zurückgesetzte Werkzeuge und Übersetzungen sind ebenfalls möglich. X-line gear technology allows the production of live tools with fixed angle from 0º - 92º. Recessed machining heads and gear reduction are also...

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