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- Product sheet: Live tools and static holders for Sauter Revolver VDI 50
Product sheet: Live tools and static holders for Sauter Revolver VDI 50
Product sheet: Live tools and static holders for Sauter Revolver VDI 50
Sauter Revolver VDI 50 / DIN 5480 and DIN 5482 Tool Holders Overview
1. Product Range and Compatibility
The document details specifications for Sauter Revolver tool holders compatible with various CNC machines such as EMCO Maxxturn 110, Gildemeister CTX series (520 linear, 620 linear, gamma 1250, gamma 2000), Weiler E 110, Daewoo V 500, Heid S 500, Heyligenstaedt Heynumat 15, and WFL Millturn M 60 G/WNC 500.
2. Tool Holder Types and Styles
- Axial Tool Holders: Positioned along the axis, typically with ER40 collet chucks.
- Radial Tool Holders: Positioned radially, available with ER40 or ER32 collets, including offset and swiveling variants.
- Swiveling Holders: Allow angular adjustment (±100°), enhancing flexibility.
- Static Holders: Fixed tool holders such as BENZ Solidfix® and Trifix® systems.
- Live Tools: Powered tools with integrated coolant options.
3. Technical Specifications
| Parameter | Description |
|---|---|
| Order No. | Unique identifier for each tool holder model. |
| Tool Style | Axial, radial, offset, swiveling. |
| Tool Holder | Collet chuck type (ER40, ER32) or static holder type. |
| Speed (n) | Maximum rotational speed in min⁻¹ (e.g., 4,500 or 6,000 min⁻¹). |
| Gear Ratio | Transmission ratio, typically 1:1 or 1:0.82 for swiveling holders. |
| Torque (T) | Maximum torque in Nm (e.g., 100 Nm, 150 Nm, 70 Nm). |
| Cooling Options | External (EK/EC) and internal (IK/IC) coolant availability indicated by 'a' (available) or '-' (not available). |
| Max Pressure (pmax) | Maximum coolant pressure in bar (usually 50 bar). |
| Dimensions | Key dimensions include D, A*, B, L, L4, D1, h1, L3 depending on model. |
4. Dimension Details
- D, A*, B, L, L4: Main dimensional parameters defining size and mounting.
- D1, h1, L3: Specific dimensions for square locking drives, boring bar holders, and other accessories.
- Dimension A* includes maximum length including clamping nut.
5. Additional Features and Notes
- Right-hand (R) and left-hand (L) designs are available.
- Accessories such as collet chucks, static holders, and modular quick change systems (BENZ Solidfix®, Trifix®, CAPTOTM) are available but not included in standard delivery.
- Technical data is subject to change without notice.
- External and internal coolant options enhance tool cooling efficiency.
- Swiveling holders provide angular flexibility with a ±100° range.
6. Summary of Key Parameters for Selected Models
| Order No. | Tool Style | Speed (min⁻¹) | Gear Ratio | Torque (Nm) | Cooling (EC/IC) | Max Pressure (bar) | Dimensions (D, A*, B, L, L4) |
|---|---|---|---|---|---|---|---|
| 115DA03251E7A | Axial 1 ER40 | 4500 | 1:1 | 100 | External only | 50 | D=50, A*=88.5 |
| 115FAX03259E7AR | Radial 2 ER40 | 4500 | 1:1 | 150 | External only | 50 | D=81.5, A=62, B=75 |
| 115FDX00359E6A | Swiveling 4 ER32 | 6000 | 1:0.82 | 70 | External only | 50 | D=91, L4=70.6 |
7. Recommendations and Best Practices
- Select tool holders based on machine compatibility, required torque, speed, and cooling needs.
- Use swiveling holders for operations requiring angular tool positioning.
- Ensure proper coolant supply (external/internal) to optimize tool life and performance.
- Consider modular quick change systems for efficient tool changes and reduced downtime.
- Verify dimensions carefully to ensure proper fit and clearance in the turret or tool post.
Note: This summary consolidates key technical data and recommendations from the provided document for Sauter Revolver VDI 50 tool holders compliant with DIN 5480 and DIN 5482 standards.
Catalog excerpts
EMCO Maxxturn 110 Gildemeister CTX 520 linear Gildemeister CTX 620 linear Gildemeister CTX 620 linear mit y-Achse Gildemeister CTX gamma 1250 Gildemeister CTX gamma 2000 Weiler E 110
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Trifix® verfügbar BENZ CAPTOTM verfügbar Trifix® available BENZ CAPTOTM available Angetriebene Werkzeuge | Live Tools BENZ Solidfix® Modulares Schnellwechselsystem | Modular Quick Change System Tool style Bild Aufnahme Figure Tool holder [min-1] Gear ratio radial zurückgesetzt Maß A: bis Plananlage, ohne Adapter | Dimension A: up to plane surface, without adapter Spannzange | Collet Chuck Bestell-Nr. Tool style Bild Aufnahme Figure Tool holder [min-1] Übersetzung Gear ratio radial radial zurückgesetzt offset schwenkbar swiveling F= ±100° EK: externe Kühlung, IK: interne Kühlung R: rechte Ausführung,...
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Daewoo V 500 Gildemeister CTX 600 Gildemeister CTX 700 Heid S 500 Heyligenstaedt Heynumat 15 WFL Millturn M 60 G (Revolver) WFL WNC 500
Open the catalog to page 3
BENZ CAPTOTM verfügbar BENZ CAPTOTM available Angetriebene Werkzeuge | Live Tools BENZ Solidfix® Modulares Schnellwechselsystem | Modular Quick Change System Tool style Bild Aufnahme Figure Tool holder [min ] -1 Gear ratio radial zurückgesetzt Maß A: bis Plananlage, ohne Adapter | Dimension A: up to plane surface, without adapter Spannzange | Collet Chuck Bestell-Nr. Tool style Bild Aufnahme Figure Tool holder [min-1] Übersetzung Gear ratio radial radial zurückgesetzt offset schwenkbar swiveling F= ±100° EK: externe Kühlung, IK: interne Kühlung R: rechte Ausführung, L: linke Ausführung Maß A*:...
Open the catalog to page 4
