MODULAR QUICK CHANGE SYSTEMS
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MODULAR QUICK CHANGE SYSTEMS BENZ Solidfix® | BENZ CAPTO™ | BENZ Nanofix® Tooling technology Metal | Wood | Composites machinin

BENZ GMBH WERKZEUGSYSTEME At BENZ Werkzeugsysteme, our maxim, „Innovation. Precision. Passion.“ is far more than just a marketing formula. Rather, it describes the core goals of our business while also outlining the reasons why we have been able to compete in the market successfully with tool systems for woodworking, metal machining and composite material processing for more than 30 years. INNOVATION. With an eye on what is currently within the bounds of feasibility, we strive to always make use of innovative technologies. And we keep in close contact with our customers to ensure we already...

5 - ADAPTER BENZ SOLIDFIX 6 - ADAPTER BENZ CAPTO™ 7 - ADAPTER BENZ NANOFIX® 8 - ACCESSORIES COLLET CHUCK | WRENCHES | MISCELLANOUS OVERVIEW - PICTOGRAMS AND ABBREVIATIONS

SYSTEM BENEFITS BENZ SOLIDFIX® | BENZ CAPTO™ | BENZ NANOFIX® An investment worth making Beside higher rpms and higher accuracy the reduction of set up and machine down times is the main focus in the manufacturing industry. An important success factor is the integration of a modular tool interface. The basic principle and the biggest advantage of modular tooling systems is that tools can be pre-set, set up and be ready for use on the machine by the operator, all while he is already in the process of machining other parts. The pre-set adapters then can be changed in a flash in the machine....

Setup time: Tool Change SAVINGS WITH BENZ QUICK CHANGE SYSTEMS Exchanging units Tool change on the unit Reduce setup time = Save costs Long machine standstill times arise for a tool change where the complete unit is taken out of the machine. By changing the cutting tool directly on the unit, setup times can already be reduced by 40%. The optimum can be achieved with modular quick-change systems. Here the cutting tool is measured outside of the machine in the presetting device. Replacing the adapter therefore only requires a few seconds. You save 90% of your original setup costs! You also...

MODUALR QUICK CHANGE SYSTEM BENZ SOLIDFIX® User friendly, stable and very precise By combining taper concentricity with no backlash with an extremely large planar surface, combined with high torque, BENZ Solidfix® offers a maximum in stability and rigidity, which is even capable of withstanding the demands of milling. The high torque transmission and the highest possible rpms also stress the effectiveness. This is supported by a special clamping mechanism which works centrally, without lateral forces, which in combination with the compact, highly precise components used achieves optimal...

BENZ SOLIDFIX® - SYSTEM DESIGN Eccentric bolt with sight mark Output spindle Retaining screw Clamping ring Adapter Planar surface Centering of taper Safety bayonet SYSTEM OVERVIEW Technical data T* Inbus wrench MQL-cabable Adapter on request

MODUALR QUICK CHANGE SYSTEM BENZ SOLIDFIX® TOOL CHANGE Step 1: Familiarize yourself with the system In order to change an adapter in the angle head/live tool the operation unit needs to be in the loosed position. Loose position: Marking is sitting on open lock Clamped position: Marking is sitting on closed lock Step 2: Inserting the adapter Insert the adapter into the tool spindle. The adapter cannot fall out due to a special safety mechanism which holds the tool in place, even if not clamped yet. This prevents injuries during set up of the tools in the machine. Step 3: Resistance...

MODUALR QUICK CHANGE SYSTEM BENZ CAPTO™ Increase of efficiency and machining quality. The modular quick change system BENZ CAPTO™ guarantees an extremely compact desgin by being integrated into the spindle. Special clamping kinetics forclamping forces are noticeably below the required range of ISO/DIS 26623-2. BENZ CAPTO™ can be used for milling, drilling and turning, with up to 100 bar coolant pressure. The system is especially suited for heavy duty milling and machining. PRODUKT BENEFITS Performance − compact design/short implementation − special clamping kinetics for clamping forces are...

BENZ CAPTO™ - SYSTEM DESIGN Polygon ouput spindle Clamping mechanism Actuation unit ADAPTER Planar surface Positioning groove Polygon SYSTEM OVERVIEW Technical data T* Inbus wrench *transmittable torque of the polygon

MODUALR QUICK CHANGE SYSTEM BENZ CAPTO™ TOOL CHANGE Step 1: Familiarize yourself with the symbols In order to change an adapter in the angle head/live tool the operation unit needs to be in the loosed position. Operators manual Step 2: Cleaning of tool holder with compressed air Clean the tool insert. Please note: Only clean around the edges of the Polygon. Never blow air centrally into the clamping mechanism! Step 3: Inserting the adapter Inserting the adapter into the tool holder (in release position). The adapter is held in the base by a locking mechanism. The locking mechanism holds the...

Step 5: Clamping of the adapter To do this press the mechanism and at the same time rotate by approx. 100 degree clockwise in the “close” direction. Optimal clamping force is achieved when applying the recommended torque. The tool is already clamped securely as soon as a 75 degree angle is achieved. Step 6: Loosening the adapter After machining you can loosen the adapter by pressing the mechanism and at the same time rotating counterclockwise in the “open” direction. The adapter will be held in the tool after loosening until you take it out. Note for clamping and un-clamping: for static...

MODUALR QUICK CHANGE SYSTEM BENZ NANOFIX® Quick change in confined spaces BENZ Nanofix® is a new quick-change interface that is convincing thanks to its extremely compact design. The outer diameter of 22 mm is designed for PRODUKT BENEFITS minimal spindle distances and is therefore particularly suitable for use in confined spaces. Performance − compact design − large planar contact surface − high system rigidity (suitable for milling) − high torque transmission − high speeds due to neutrally balanced design Handling − quick tool change < 20 seconds − one-hand operation − integrated ejection...