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BENZ Tooling Modular Quick Change Systems
BENZ Tooling Modular Quick Change Systems
BENZ Tooling is a seasoned company with over 75 years of experience in providing innovative tooling solutions for metal machining, woodworking, and composite material processing. Their primary focus is on meeting customer needs by simplifying production processes and reducing manufacturing costs.
The BENZ Solidfix® and BENZ CAPTO™ systems are modular quick change systems designed to minimize setup and non-productive time, thereby increasing productivity and reducing investment overhead. These systems facilitate quick tool changes, enhancing machine operating times and reducing costs.
The BENZ Solidfix® system is noted for its high stability and rigidity, capable of withstanding milling demands. It features high torque transmission, high speed, and precision, with a compact design suitable for tools with internal cooling. The system ensures high concentricity, repeatability, and easy handling with one-hand operation.
The system design includes components such as an eccentric bolt, output spindle, threaded pin, adapter, centering of taper, safety bayonet, planar surface, clamping ring, and retaining screw. It is user-friendly, stable, and precise, with a quick change capability of less than 20 seconds.
The tool change process involves four steps: familiarization with the system, inserting the adapter, resistance-controlled clamping, and loosening and changing the adapter. This allows for tool changes in less than 20 seconds, significantly reducing setup costs.
The document provides detailed technical data for various components such as collet chucks, Weldon holders, milling arbors, shrink fit chucks, and saw blade holders, available in different sizes and configurations to suit various machining needs.
BENZ Tooling's modular quick change systems, BENZ Solidfix® and BENZ CAPTO™, offer advanced solutions for efficient and precise machining, reducing downtime and enhancing productivity.
The document is a catalog from BENZ GmbH Werkzeugsysteme, detailing their range of tooling and machine tooling technology products and services, covering applications in metal, wood, composite, and aluminum machining.
- Tooling Technology: Includes radial heads, axial heads, swivel heads, multi-spindle heads, broaching units, static tools, angle heads, high-speed spindles, and rotating tool holders.
- Machine Tooling Technology: Offers solutions for turning centers and machining centers, focusing on modular and customer-specific configurations.
- Systems and Components: Provides standard components and customized systems for OEM and end customers, suitable for industries like automotive, aerospace, and wind energy.
- Service Quality: Emphasizes rapid repair kits, preventive maintenance, spare part management, and worldwide on-site service to minimize downtime.
- Development Partner: Offers support from brainstorming to final machine inspection, focusing on high-end solutions and innovation.
- General Terms: The catalog is non-binding and informational, requiring written order confirmation for contracts.
- Liability: Disclaims responsibility for damages arising from catalog information, subject to Product Liability Law.
- Intellectual Property: All content is protected by copyright, with reproduction prohibited without consent.
- Certifications: The company holds ISO 9001:2008 and ISO 14001:2004 certifications.
BENZ GmbH Werkzeugsysteme, Kinzigpark 3, 77723 Gengenbach, Germany. Phone: +49 7803 504 300-0, Email: [email protected], Website: www.benztooling.com
Catalog excerpts
MODULAR QUICK CHANGE SYSTEMS BENZ Solidfix® | BENZ CAPTO™ Tooling Technology Metal | Wood | Composites machining
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04 SYSTEM BENEFITS BENZ SOLIDFIX® | BENZ CAPTO™ At BENZ Tooling our maxim „Innovation. Precision. Passion." is far more than just a marketing formula. Rather, it describes the core goals of our business while also outlining the reasons why we have been able to compete in the market successfully with tool systems for metal machining, woodworking and composite material processing for more than 75 years. Innovations are important to us. But we also recognize that they can be successful only if they precisely meet the needs of our customers. This is why we have maintained a strict focus on our customers...
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SYSTEM BENEFITS BENZ SOLIDFIX® | BENZ CAPTO™ Beside higher rpms and higher accuracy the reduction of setup and machine downtimes is the main focus in the manufacturing industry. A crucial component is the integration of a modular tool interface. The basic principle and key advantage is that the tool adapters can be preset outside the machine during the machining process. The preset adapters are ready-to-use and can be changed very quickly on the basic unit once needed. BENZ SOLIDFIX® As a customer, you enhance the operating times of your machine and save costs at the same time. Thanks to the...
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PRODUCT BENEFITS, SYSTEM DESIGN, TOOL CHANGE ADAPTER COLLET CHUCK BENZ SOLIDFIX userfriendly, stable and very precise MILLING ARBOR HYDRO CLAMPING CHUCK TAPPING CHUCK SAW BLADE HOLDER screwed on arbor SCREW-IN MILL CUTTER Basic Holder Haimer SQUARE SHOULDER Plunge mill cutter ADJUSTMENT AND ASSEMBLY AID MASTER SHANKS MOUNTING BLOCK TEST MANDREL REDUCING SLEEVE CLOSING PLUG
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USER FRIENDLY, STABLE AND VERY PRECISE BENZ SOLIDFIX® SYSTEM DESIGN By combining taper concentricity with no backlash with an extremely large planar surface, combined with high torque, BENZ Solidfix® offers a maximum in stability and rigidity, which is even capable of withstanding the demands of milling. The high torque transmission and the highest possible rpms also stress the effectiveness. This is supported by a special clamping mechanism which works centrally, without lateral forces, which in combination with the compact, highly precise components used achieves optimal values for concentricity,...
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MODUALR QUICK CHANGE SYSTEM BENZ SOLIDFIX® TOOL CHANGE Step 1: get used to the system In order to change an adapter in the angle head / live tool the operation unit needs to be in the loosed position. Loose position: marking is sitting on open lock Clamped position: marking is sitting on closed lock Step 2: inserting the adapter Insert the adapter into the tool spindle. Turn the adapter by 90°. The adapter cannot fall out due to a special safety mechanism which holds the tool in place, even if not clamped yet. This prevents injuries during setup of the tools in the machine. Step 3: resistance...
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# PC Metal # PC Wood # on stock O on request COLLET CHUCK 8° TYPE ER | INTERNAL CLAMPING NUT Technical data Model Drawing_[mm] Collet chuck not included WELDON FOR PARALLEL SHANKS DIN 1835 B | SHORT DESIGN Technical data Product Availa- center bility Order number Model Drawing COLLET CHUCK 8° TYPE ER | EXTERNAL CLAMPING NUT Technical data Model Drawing Product Availa- center bility Order number Order number minimum construction length WELDON FOR PARALLEL SHANKS DIN 1835 B | STANDARD DESIGN Technical data Collet chuck not included ULTRA-PRECISION COLLET CHUCK 8° TYPE ER | INTERNAL CLAMPING NUT...
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# PC Metal # PC Wood # on stock O on request WHISTLE NOTCH PARALLEL SHANKS DIN 1835 E | SHORT DESIGN Technical data SAW BLADE HOLDER | SCREWED Model Drawing Product Availa-center bility Order number Model Drawing Technical data Size 0TK/M 0D 0d1 L Product Availa- _[mm] [mm] [mm] center bility Order number SAW BLADE HOLDER | ON ARBOR WHISTLE NOTCH FOR PARALLEL SHANKS DIN 1835 E | STANDARD DESIGN Technical data Technical data [mm] center bility Order number Model Drawing Product Availa-center bility Order number SHRINK FIT CHUCK | ONE-PIECE Model Drawing MILLING ARBOR Model Drawing Technical data...
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# PC Metal # PC Wood # on stock O on request SCREW-IN MILL CUTTER - BASE HOLDER | SHORT DESIGN Technical data SCREW-IN MILL CUTTER - BASE HOLDER | SHORT DESIGN - HAIMER DUOLOCK Technical data Product Availa- center bility Order number Model Drawing BENZ Haimer 0D M L Product Availa- Solidfix Duolock [mm] [mm] [mm] center bility BENZ HAIMER Order number Order number Base holder fits all standard threaded arbors (e.g. Seco, Kennametal) Base holder fits all standard threaded arbors (e.g. Seco, Kennametal) HYDRO CLAMPING CHUCK | ONE-PIECESQUARE SHOULDER | PLUNGE MILL Model Drawing Technical data...
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# PC Metal # PC Wood # on stock O on request MASTER SHANK - BASE HOLDER | VDI Technical data Size Type MOUNTING BLOCK Model Drawing Product Availa-center bility Order number_ Technical data Size 0D 0d1 L Product Availa- Model Drawing_[mm]_[mm]_[mm]_center bility Order number No integrated clamping mechanism Model Drawing Technical data Product Availa- center bility Order number Technical data Size Type [mm] [mm] center bility Order number
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# PC Metal # PC Wood # on stock O on request Model Drawing Technical data Product Availa- center bility Order number BLANK Technical data Model Drawing_[mm]_[mm] Scope of supply: test mandrel in case with test certificate *Measuring point REDUCING SLEEVE Model Drawing Technical data [mm] center bility Order number Product Availa- center bility Order number Used for boring bars or combination holders CLOSING PLUG Model Drawing Technical data Size 0D L Product Availa- _[mm]_[mm]_center bility Order number
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PRODUCT BENEFITS, SYSTEM DESIGN, TOOL CHANGE BENZ CAPTO™ increase your efficiency and machining quality ADAPTER COLLET CHUCK MILLING ARBOR MISCELLANEOUS CLOSING PLUG
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INCREASE OF EFFICIENCY AND MACHINING QUALITY BENZ CAPTO™ SYSTEM DESIGN The modular quick change system BENZ CAPTO™ guarantees an extremely compact desgin by being integrated into the spindle. Special clamping kinetics for clamping forces are noticeably below the required range of ISO / DIS 26623-2. BENZ CAPTO™ can be used for milling, drilling and turning, with up to 100 bar coolant pressure. The system is especially suited for heavy duty milling and machining. PRODUCT BENEFITSPerformance + compact design / short implementation + special clamping kinetics for clamping forces are + noticeably...
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