EXCHANGEABLE UNITS Tooling Technology Wood / Composites / Aluminum machining

PRODUCT COMPASS UNIT OVERVIEW BY APPLICATION Product overview CLASSIC LINE PREMIUM LINE with grease lubrication with oil bath lubrication FLOATING HS FLOATING HB FLOATING VC FLOATING V SMART NESTING suitable with conditions INDIVIDUAL SOLUTIONS P. 90 UNITS FOR 5-AXIS MACHINING P. 92

BENZ GMBH TOOLING FUNCTIONS 10 DRILLING 12 MILLING 14 SAWING 16 PLANING 18 BRUSHING 20 SANDING 22 CUTTING 24 CHISELING At BENZ Tooling our maxim „Innovation. Precision. Passion." is far more than just a marketing formula. Rather, it describes the core goals of our business while also outlining the reasons why we have been able to compete in the market successfully with tool systems for metal machining, woodworking and composite material processing for more than 75 years. Innovations are important to us. But we also recognize that they can be successful only if they precisely meet the needs of...

SYSTEM DESIGN MODULAR DESIGN PERFECTLY ADAPTED TO EACH OTHER Individual machine elements are like a puzzle. They have to fit together exactly to produce the desired complete picture. If you are using exchangeable units on your machining centre this means the machine connection of a unit must be exactly coordinated to the C-axis and motor spindle. That is the only way the unit will be stably anchored in the machine and protected against twisting during machining. Motor spindle Plane surface for support bolt MACHINE CONNECTIONS ATTACHMENT HEADS OUTPUT SPINDLES The cone and the torque arm with locking...

FUNCTIONS BENZ units for various types of machining

DRILLING – A COMBINATION OF DIAMETER AND DRILLING PATTERNS From the simple dowel drill hole to rows of holes in acoustic boards: There is a wide variety of drilling operations. A different drilling tool is necessary depending on the material hardness and the diameter to be produced. Drilling tools can be used in BENZ standard units such as the DUO double sided angle head or the QUATTRO four sided angle head. Multi-spindle heads help you save enormous amounts of time. This is because they produce complex drilling patterns in a single machining step. Dowel drill holes in miter Drill rows in acoustic...

MILLING OPTIMAL LIFTING Milling processes are one of the main applications on your CNC machine. A workpiece with a defined shape is produced at the end from various raw materials such as wood, compound material or lightweight metal. The interplay between the milling tool, machine and unit ensures the desired processing result. BENZ provides units so that the power from the machine can be transferred to the milling tool. Milling lock cases and faceplates Using fully automatic and precise slot milling

SAWING PRECISION IN VARIETY Precise lengthwise, cross or miter cuts, sections, grooves and slots or fast, powerful separation – BENZ offers the suitable solution for each challenge when sawing. Miter sawing You can use differently sized saw blades, which are always precisely matched to your application at different angles on different units. Cutting panels

PLANING LETTING THE CHIPS FALL It is annoying when you have to reclamp individual workpieces. Why not just produce workpieces entirely in a single set-up? Products can be planed in one clamping process using a moulder head on your CNC machine and can be finished using additional units. Moulder heads are suitable for processing products made of solid wood, sheet products such as MDF, plastic or similar materials. Not even large cutting volumes can push the unit to its limits.

BRUSHING SURFACES WITH STRUCTURE You can visualize the piece of furniture‘s surface in your mind during the design phase: The solid wood bed with gripping structure or the floor boards in an antique design. You can create diverse effects and refurbishing outcomes using different brushes and the suitable CNC unit, from the roughest to the finest structure: Individual feel, produced by machine. Solid wood bed with a brushed surface Structured workpiece surface Moulder head with structure brush

SANDING – THE PERFECT SANDING PATTERN FOR A CUSTOMIZED FEELING It‘s a situation you know. You run your hand over a piece of furniture and appreciate its shape under your fingertips. One surface feels rough, another feels fine and smooth. There‘s only one thing that can deliver this distinctive feeling: the perfect sanding pattern. BENZ sanding units make sure that your workpiece gets the exactly right surface, for every shape and surface. Sanding of front surfaces Your benefit from machine CNC sanding: no more need for time-consuming clamping for further processing or manual rework. Your production...

CUTTING – MANY DIFFERENT MATERIALS, ONE UNIT Where wood previously dominated, today you see materials like leather or textiles moving into the production process. Leather-covered seating, foamed-lined instrument cases or lampshades made of pieced-together veneer parts – the list of application examples is long. Despite this new mix of materials, nothing changes for you in production. Thanks to the BENZ SECO cutting unit, you do not need any special machines. Rather, you are able to cut these materials easily on your CNC machine – and without any splintering. Cutting carpet Lampshade – put together...

Horizontal insertion of slots for fiche hinges CHISELING – SQUARE. PRACTICAL. PRECISE. Typical applications for chiseling processes are stake holes on steps for mounting a handrail or inserting fiche hinges in window processing. Whether hard or soft wood, CNC chiseling units help you achieve precise, square cutouts. Stake holes for steps Vertical insertion of slots for fiche hinges

EXCHANGEABLE UNITS the right unit for every machine and application

SINGLE-SIDED ANGLE HEAD – CLASSIC LINE MONO product compass MONO CLASSIC LINE TECHNICAL DATA lubrication ADDITIONAL OPTIONS: MODULAR DESIGN Head size Output spindle Centering Ø40 / Collet chuck ER25A 3 OUTPUT SPINDLE MACHINING Number of output spindles Axis angle Angle head MONO in application Centering Ø40 / Centering Ø30 / Arbor Ø30, Collet chuck tool length Weldon Ø10 ER25A 1,5-6 mm Arbor Ø30, tool length 1,5-16 mm Arbor Ø30, tool length 1,5-33 mm Arbor Ø30, tool length 1,5-52 mm TECHNICAL DRAWING C-angle Grease lubrication Arbor Ø30, tool length 1,5-63 mm