Tooling Technology
55Pages

Tooling Technology for Doosan BMT Machines ++ Live Tools ++ Static Holders METAL MACHINING

INNOVATIONS ARE IMPORTANT TO US. BUT WE ALSO RECOGNIZE THAT THEY CAN BE SUCCESSFUL ONLY IF THEY PRECISELY MEET THE NEEDS OF OUR CUSTOMERS. THIS IS WHY WE HAVE MAINTAINED A STRICT FOCUS ON OUR CUSTOMERS FOR MANY YEARS. WE ENSURE THAT OUR DEVELOPMENTS AND INNOVATIONS SIMPLIFY YOUR PRODUCTION PROCESSES AND LOWER YOUR MANUFACTURING COSTS AND ULTIMATELY IMPROVE YOUR COMPETITIVENESS AS A RESULT. BENZ LinA Broaching Units Development of specialized units for woodworking CNC units, angle heads and large boring heads AT BENZ GMBH WERKZEUGSYSTEME, OUR MAXIM, “INNOVATION. PRECISION. PASSION.” IS FAR...

TOOLING AND MACHINE TOOLING TECHNOLOGY METAL WOOD/COMPOSITE MATERIALS TOOLING TECHNOLOGY MACHINE TOOLING TECHNOLOGY LIVE TOOLS/ TOOL HOLDERS + Radial heads 90° + Radial heads * 90° + Axial heads + Swivel heads + Multi-spindle heads + Broaching units + Rotating tool holders + Static tool holders Components. Our comprehensive tool concepts for turning centers and milling centers are ideal for nearly every application. Providing a technological advantage is our goal. Specific to the customer. Our modular approach enables customized configurations. Systems. We develop special customer-specific...

TOOLING TECHNOLOGY FOR DOOSAN MACHINES 1 LIVE TOOLS STATIC HOLDERS BMT SHANK TOOLS IN OVERVIEW 2 MODULAR DESIGN OVERVIEW OF VARIANTS 1 Page 8 TOOL INTERFACES 2 Page 10 EXPLANATION OF SYMBOLS AND ABBREVIATIONS 3 Page 12 5 DOOSAN OVERVIEW OF MACHINES ►UNIT NAVIGATOR 4 Page 14 SPECIAL SOLUTIONS 5 Seite 70 INQUIRY FORM 8 Page 101

MODULAR DESIGN OVERVIEW OF VARIANTS Overview of variants / Modular Design OUTPUT SPINDLES AND CLAMPING SYSTEMS UNIT TYPES – LIVE TOOLS Overview of variants / Modular Design BENZ Solidfix® BENZ CAPTO™ AXIAL, OFFSET Standard tool interfaces in the catalog RADIAL, RECESSED Collet Chuck System ER DIN 6499 Collet Chuck System Ortlieb DIN 6388 ABS® License | License KOMET® Other tool interfaces upon request BENZ LINA BROACHING UNITS Milling Arbour Weldon + Whistle Notch Some units also available with different gear ratios

INTERFACES IN THE STANDARD PRODUCT LINE ► BENZ SOLIDFIX® In comparison / Tool Interfaces User-friendly, stable and extremely precise Thanks to the combination of a zero-play conecentering unit with an extremely large and flat contact surface in conjunction with high clamping forces, BENZ Solidfix® provides a maximum of tilt resistance and stability, which also meets the requirements for milling. The high torque transfer and the high potential speeds also characterize the performance capability. This is supported by a special clamping mechanism, which operates centrally, without lateral...

EXPLANATION OF SYMBOLS AND ABBREVIATIONS ►►OVERVIEW OF SYMBOLS AND ABBREVIATIONS ►► Live Tools – Specifications Gear ratio Broaching and slotting The unit is suitable for machining by broaching and slotting Set-up time System advantages Number of output spindle 2 The unit has two tool holders 0° Unit for machining tasks at a 0° angle Axis angle 90° Unit for machining tasks at a 90° angle External cooling Internal cooling Page ±0 Unit for machining tasks at an adjustable angle. 0° ±max. α° adjustable angle. Drive for spindle Direction of rotation clockwise / clockwise synchronized rotation...

FIND YOUR TOOLS BASED ON MACHINE TYPES BMT 45 LYNX (LSYA, LSYC) LYNX (M) Overview of machines - unit navigator / Doosan LYNX (M, LM) + 220 LYNX (MA, LMA, MC, LMC) + 220 LYNX (YA, YC, LYA, LYC) + 220 LYNX (LMSA, LMSC) + 1600 + 2100 PUMA MX (ST) + 1600 PUMA (M, LM, S) + 230 + 240 + 280 PUMA (M, S, Y) + 1500 + 2000 + 2500 PUMA (Y, LY, SY, LSY) + 2100 PUMA (M, Y, MS, SY) + 2100 + 2600 + 3100 PUMA (M, LM, MS, LMS) + 2100 + 2600 PUMA ( Y, LY, SY, LSY) + 2100 + 2600 PUMA (M, MS, MB, MC) + 300 LMC, XLMA, XLMB, XLMC) + 400 PUMA (M, LM, LY, XLM, XLY, ULM, ULY) + 3100 PUMA MX (T, ST) + 2000 + 2500...

LIVE TOOLS - BMT 45 DOOSAN MACHINES LIVE TOOLS AXIAL RADIAL, RECESSED Doosan Machines / Live Tools - BMT 45 Doosan Machines / Live Tools - BMT 45 STATIC HOLDERS STANDARD BENZ CAPTO™ BENZ SOLIDFIX® ADAPTER BENZ CAPTO™ ADAPTER COLLET CHUCKS

Axial / Live tool - BMT 45 LIVE TOOL - BMT 45 AXIAL LIVE TOOL - BMT 45 RADIAL ► TECHNICAL DATA Other output spindles available upon request Accessories page 72 Jo © Other output spindles available upon request Accessories page 72 BENZ Solidfix® BENZ CAPTO™ 4.1 Radial / Live tool - BMT 45 *Internal Cooling pmax = 50 bar *Internal Cooling pmax = 100 bar

Radial, recessed / Live tool - BMT 45 LIVE TOOL - BMT 45 RADIAL, RECESSED LIVE TOOL - BMT 45 DOUBLE-SPINDLE ► TECHNICAL DATA ID E BENZ CAPTO™ ► LENGTH 65 85 Other output spindles available upon request Accessories page 72 *Internal Cooling pmax = 100 bar ► OUTPUT SPINDLES & Collet Chuck System ER DIN 6499 Other output spindles available upon request Accessories page 72 BENZ Solidfix® 4.1 Double-spindle / Live tool - BMT 45

Adjustable / Live tool - BMT 45 LIVE TOOL - BMT 45 ADJUSTABLE ► TECHNICAL DATA Collet Chuck ► OUTPUT SPINDLES Collet Chuck System ER DIN 6499 Other output spindles available upon request Accessories page 72

STATIC HOLDER - BMT 45 Face and I.D. Turning Tool - Single Cut-Off Holder

LIVE TOOLS - BMT 55 DOOSAN MACHINES LIVE TOOLS AXIAL RADIAL, RECESSED BROACHING UNIT BENZ CAPTO™ BENZ SOLIDFIX® ADAPTER BENZ CAPTO™ ADAPTER COLLET CHUCKS CLAMPING BRACKET BROACHING UNIT 4.2 Doosan Machines / Live Tools - BMT 55 Doosan Machines / Live Tools - BMT 55 AXIAL, OFFSET STATIC HOLDERS

LIVE TOOL - BMT 55 AXIAL, OFFSET ► TECHNICAL DATA ID 0 Other output spindles available upon request Accessories page 72 ► OUTPUT SPINDLES Other output spindles available upon request Accessories page 72 BENZ Solidfix® BENZ CAPTO™ BENZ Solidfix® BENZ CAPTO™ 4.2 Axial / Live Tool - BMT 55 4.2 Axial, offset / Live Tool - BMT 55 *Internal Cooling p = 50 bar *Internal Cooling p = 100 bar