EXCHANGEABLE UNITS
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EXCHANGEABLE UNITS Tooling technology Wood / Composites / Aluminium machining

At BENZ Werkzeugsysteme, our maxim, „Innovation. Precision. Passion." is far more than just a marketing formula. Rather, it describes the core goals of our business while also outlining the reasons why we have been able to compete in the market successfully with tool systems for woodworking, metal machining and composite material processing for more than 30 years. Innovations are important to us. But we also recognize that they can be successful only if they precisely meet the needs of our customers. This is why we have maintained a strict focus on our customers for many years. We ensure...

PRODUCT COMPASS UNITS-OVERVIEW BY APPLICATIONS CHISELLING CUTTING POLISHING SANDING BRUSHING PLANING SAWING MILLING DRILLING CLASSIC LINE with grease lubrication © suitable with conditions O

FLOATING HS FLOATING V C FLOATING V

PREMIUM LINE with oil bath lubrication RENITO V Tool holder Tool holder with chip baffle INDIVIDUAL SOLUTIONS P. 94 UNITS FOR 5-AXIS MACHINING P. 96

SYSTEM DESIGN MODULAR DESIGN Motor spindle A „COMPLETE UNIFIED WORK OF ART“ Individual machine elements are like a puzzle. They have to fit together exactly to produce the desired complete picture. If you are using exchangeable units on your machining centre this means the machine connection of a unit must be exactly coordinated to the C-axis and motor spindle. That is the only way the unit will be stably anchored in the machine and protected against twisting during machining. C-axis Servomotor of C-axis Plane surface for support bolt Support bolt Locking pin of the torque support Torque...

64 FLOATING TRIMMING UNIT FLOATING V C 66 FLOATING TRIMMING UNIT FLOATING V 68 TRIMMING UNIT LIVELLO 70 BELT SANDING UNIT COLLEVO 72 ORBITAL SANDING UNIT SIMOLO 74 VIBRATING SANDING UNIT ZUCCO 76 POLISHING UNIT POLO 78 POLISHING UNIT POLO F 80 CUTTING UNIT SECO 82 CHISEL MORTISING UNIT RENITO H 84 CHISEL MORTISING UNIT RENITO V 86 HINGE MORTISING UNIT CAVO H 88 HINGE MORTISING UNIT CAVO V 90 TOOL HOLDER WITH CHIP BAFFLE 92 TOOL HOLDER 94 INDIVIDUAL SOLUTIONS 96 UNITS FOR 5-AXIS MACHINING 28 SINGLE SIDED ANGLE HEAD MONO 30 SINGLE SIDED ANGLE HEAD MONO R 32 SINGLE SIDED ANGLE...

FUNCTIONS BENZ units can be used for various types of machining.

DRILLING – A COMBINATION OF DIAMETER AND DRILLING PATTERNS From the simple dowel drill hole to rows of holes in acoustic boards: There is a wide variety of drilling operations. A different drilling tool is necessary depending on the material hardness and the diameter to be produced. Drilling tools can be used in BENZ standard units such as the DUO double sided angle head or the QUATTRO four sided angle head. Multi-spindle heads help you save enormous amounts of time. This is because they produce complex drilling patterns in a single machining step.

Dowel drill holes in miter Drill rows in acoustic boards

MILLING – OPTIMUM LIFTING Milling processes are one of the main applications on your CNC machine. A workpiece with a defined shape is produced at the end from various raw materials such as wood, compound material or lightweight metal. The interplay between the milling tool, machine and unit ensures the desired processing result. BENZ provides units so that the power from the machine can be transferred to the milling tool.

Milling lock cases and faceplates Using fully automatic and precise slot milling with Flex5+C

Miter sawing

SAWING – PRECISION IN VARIETY Precise lengthwise, cross or miter cuts, sections, grooves and slots or fast, powerful separation – BENZ offers the suitable solution for each challenge when sawing. You can use differently sized saw blades, which are always precisely matched to your application at different angles on different units. Formatting plates

PLANING – LETTING THE CHIPS FALL It is annoying when you have to reclamp individual workpieces. Why not just produce workpieces entirely in a single set-up? Products can be planed in one clamping process using a moulder head on your CNC machine and can be finished using additional units. Moulder heads are suitable for proces- sing products made of solid wood, sheet products such as MDF, plastic or similar materials. Not even large cutting volumes can push the unit to its limits.

BRUSHING – SURFACES WITH STRUCTURE You can visualize the piece of furniture‘s surface in your mind during the design phase: The solid wood bed with gripping structure or the floor boards in an antique design. You can create diverse effects and refurbishing outcomes using different brushes and the suitable CNC unit, from the roughest to the finest structure: Individual feel, produced by machine. Solid wood bed with a brushed surface Structured workpiece surface

Moulder head with structure brush

Sanding of front surfaces

SANDING – THE PERFECT SANDING PATTERN FOR A CUSTOMIZED FEELING It‘s a situation you know. You run your hand over a piece of furniture and appreciate its shape under your fingertips. One surface feels rough, another feels fine and smooth. There‘s only one thing that can deliver this distinctive feeling: the perfect sanding pattern. BENZ sanding units make sure that your workpiece gets the exactly right surface, for every shape and surface. Your benefit from machine CNC sanding: no more need for time-consuming clamping for further processing or manual rework. Your production process is...

POLISHING – SMOOTH SURFACES, MACHINE MADE Manual polishing is a thing of the past! BENZ polishing units ensure even, smooth surfaces for your CNC machining center. They guarantee consistently high surface quality – in a fraction of the former production time. These units take on time-consuming tasks that up to now had been done manually. The first unit takes care of the application and distribution of the polishing agent. A small amount of polishing agent is applied when the unit is positioned on the workpiece. The second unit takes care of polishing. And the best thing: Both holders can be...