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Bentone BG450 LN

Bentone BG450 LN
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Bentone BG450 LN

Product catalog summary
General Information
This document serves as an installation and maintenance manual for the BG 450 LN burner, intended for authorized personnel. It stresses the importance of following safety instructions and regulations during installation and operation. The manual should be kept near the installation site and read before installation.
Technical Data
The BG 450 LN burner is designed for use with hot water boilers in intermittent operation. It supports various gas types, including natural gas, butane, and propane, with specific capacity ranges and connection pressures. The burner operates within a defined working field and has specific electrical specifications.
Installation Instructions
Installation must comply with local regulations and standards. Key steps include delivery checks, preparation for installation, gas supply setup, and electrical connections. Detailed instructions are provided for each step, emphasizing safety and compliance.
Setting and Commissioning
The burner setup involves adjusting the combustion assembly, air pressure switch, and gas flow. Commissioning includes checking combustion quality using a flue gas analysis device and ensuring the correct gas volume is achieved.
Service and Maintenance
Regular servicing is required annually or after 3000 hours of operation. The manual outlines servicing procedures for various components, including the combustion assembly, air dampers, and flame monitoring systems.
Safety and Troubleshooting
Safety instructions highlight the importance of proper installation and operation to prevent gas leaks and other hazards. A troubleshooting section is included for addressing functional issues.
EU Declaration of Conformity
The document concludes with an EU Declaration of Conformity, ensuring compliance with relevant standards and regulations.
Handling and Lifting Instructions
Lifting aids for the BG 450 are available as accessories. Mounting on the boiler requires using 4 bolts, and specific steps are provided for disassembly and reassembly.
Inspection and Leakage Control
Instructions for inspecting the gas nozzle and performing leakage control are provided, emphasizing safety measures and correct procedures.
Adjustment Procedures
Detailed steps for setting air dampers, damper motors, and gas flow are included, along with instructions for setting air and gas pressure switches.
Specifications and Component Replacement
Only authorized personnel should service the burner. Replacement components must be of the same make and type and approved by authorities. Adjustments may be necessary when using different gas grades.
Servicing Procedures
Includes steps for servicing the combustion assembly, air dampers, and damper motors, ensuring correct reassembly and alignment.
Vibration and Monitoring
Maximum vibration levels are specified, and checks for bolts, fan wheel, and motor bearings are recommended. Flame monitoring is done via ionisation current checks.
Handing Over and Fault Location
Includes testing adjustments, checking protective covers, and instructing personnel on maintenance. Troubleshooting focuses on ensuring gas, electricity, and air supply are adequate.
Safety and Electrical Equipment
Safety systems must comply with local regulations, with separate cabling for safety signals. A wiring diagram and component list are provided for reference.
Troubleshooting
A comprehensive table outlines common faults, their causes, and corrective actions, emphasizing the importance of checking gas taps, power supply, and control settings.
Technical Document Summary
1. Specifications and Fault Diagnosis
This section outlines common issues with burners and their solutions, including burner pulsation, low ionisation current, voltage drops, high flue gas temperature, and CO2 content issues.
2. EU Declaration of Conformity
This section confirms compliance with EU standards for Bentone gas burners.
3. General Instructions for Gas Burners
Includes installation, maintenance, and normal operation guidelines, emphasizing safety and efficiency.
4. Service and Inspection Card
Provides a template for recording installation and maintenance details, including burner and boiler specifications, efficiency measurements, and gas consumption.
5. Contact Information
Enertech AB, P.O Box 309, SE-341 26 Ljungby. Websites: www.bentone.se, www.bentone.com
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Catalog excerpts

Bentone BG450 LN-1

Providing sustainable energy solutions worldwide Installation- and maintenance instruction

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Bentone BG450 LN-3

Table of contents 1. General Information _____________________________________________ 4 2. Technical data BG 550... _________________________________________ 7 2.1 Burners are intended for use at: ________________________________ 7 2.2 Dimensions _________________________________________________ 7 2.3 Description BG 550-2 _______________________________________ 10 2.4 Description BG 550 M _______________________________________ 11 3. General instruktions ____________________________________________ 3.1 General instructions _________________________________________ 3.2 Installation and maintenance...

 Open the catalog to page 3
Bentone BG450 LN-4

1. General Information This Installation and Maintenance manual: • is to be regarded as part of the burner and must always be kept near the installation site • is intended for use by authorised personnel • must be read prior to installation • must be observed by all who work with the burner and associated system components • work with the burner may only be carried out by certified installers/ personnel Enertech AB is not liable for any typographical errors and reserves the right to make design changes without prior notice. Safety instructions • The burner may only be used for its intended purpose...

 Open the catalog to page 4
Bentone BG450 LN-5

• The electrical installation must be professionally carried out in accordance with applicable high voltage regulations, as per Enertech's recommendations. • Before servicing, shut off the fuel supply and turn off the power to the burner. • Seal inspections must be performed during installation and servicing to prevent gas leakage. • Care should be taken by the installer to ensure that no electrical cables or fuel lines are crushed or otherwise damaged during installation or servicing. • If the boiler is equipped with an access hatch, this must be equipped with a hatch opening switch connected...

 Open the catalog to page 5
Bentone BG450 LN-6

Servicing must be carried out once a year or after 3000 hours of operation Contactor 10 years 500,000 starts The burner and its components must be recycled according to applicable regulations. Delivery check • Make sure everything is delivered and the goods have not been damaged during transit. • If something is wrong with a delivery, report it to the supplier. • Transport damage must be reported to the shipping company.

 Open the catalog to page 6
Bentone BG450 LN-7

2.1 Burners are intended for use at: • Hot water boilers in intermittent operation 2.2 Dimensions • Gas connection %-2” * The above dimensions are max. measurements. Depending on the components used, the measurements may vary. ** Min. recommended distance to floor.

 Open the catalog to page 7
Bentone BG450 LN-9

I Do not exceed working H field Measurements according to EN 3746: 2010 Alt. 1 The sound level of the burner can be reduced by equipping the burner with silencer. Installation must be done so it does not prevent air supply to the burner. Alt.2 The burner's noise level can be reduced by connecting the burner's air intake to the air duct that opens into an appropriate location. Installation must be done so it does not prevent air supply to the burner.

 Open the catalog to page 9
Bentone BG450 LN-10

Components 1. Burner tube 21. Damper motor 22. Relay box 23. Electrical connection 24. MultiBloc 17. Changeover switch, increase-decrease 18. Changeover switch, manual-automatic 19. Indicator lamp, operation

 Open the catalog to page 10
Bentone BG450 LN-11

3. General instruktions 3.1 General instructions The installation of the gas burner must be carried out in accordance with current regulations and standards. The installers of gas burners should therefore be acquainted with all regulations and ensure that the installation complies with the requirements. The installation, mounting and adjustment should be made with the greatest care and only the correct gas should be used. 3.2 Installation and maintenance instructions The maintenance instructions supplied with the burner must be kept at an easily accessible location in the boiler room. 3.3 Instructions...

 Open the catalog to page 11
Bentone BG450 LN-12

4. Installation 4.1 Delivery check Check that all has been delivered and that the goods have not been damaged during transport. If that is not the case, please notify the delivery company. Transport damages should be reported to the forwarding agency. 4.2 Preparations for installation Check that the measurements and capacity range of the burner are compatible with the boiler. The power ratings on the type plate refer to the min. and max. power of the burner. 4.3 Gas supply For good operating safety, it is important that the gas supply system is installed correctly. Consider the following: 1....

 Open the catalog to page 12
Bentone BG450 LN-13

4. Pressure gauge with shut-off cock 5a. Gas pressure switch, mini 5b. Gas pressure switch, maxi 6a. Main valve, 2 -stage. When modulaing operation is required this valve is equipped with controls for variable opening. 6b. Safety valve 1)7. Valve proving system Pos. 5b, 7: Components not required according to EN 676. 1) Required over 1200 kW according to EN 676.hhh

 Open the catalog to page 13
Bentone BG450 LN-14

Option The lifting aids we use here are available as accessory, Figure 1

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Bentone BG450 LN-15

4.7 Mounting on the boiler Mount the burner to the boiler using 4 bolts. See technical data for the hole pattern. To make the fitting process easier, it is possible to separate the burner body from the gas flange with the combustion head and valve assembly in place. Proceed as follows: 1. Ensure that no power is going to the burner. Break the main current and disconnect the Euro plugs from the burner. NB: If the burner is directly connected, ensure that all components on the burner are without power. Remove the cover plate from the fan housing. Loosen screw D on the nozzle assembly. Disconnect...

 Open the catalog to page 15
Bentone BG450 LN-16

4.7 Inspection of gas nozzle before commissioning The gas nozzle can easily be inspected by using the guides on the burner. Proceed as follows: 1. Ensure that no power is going to the burner. Switch off the main power supply and disconnect the Euro plugs from the burner. If the burner is directly connected, ensure that all components on the burner are without power. Remove the cover plate from the fan housing. Undo the nut (D) to the nozzle assembly. Disconnect the ignition cable and ionisation cable for the gas nozzle. Ensure there is enough slack in the electrical cables to the valve assembly...

 Open the catalog to page 16
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.