Catalog excerpts
ISOMETER® IR155-4203/IR155-4204 Headline Insulation monitoring device (IMD) for unearthed DC drive systems Sub-Headline (IT systems) in electric vehicles Vorläufiges Datenblatt
Open the catalog to page 1Device features • Suitable for 12 V and 24 V systems • Automatic device self test • ontinuous measurement of the insulation C resistance 0…10 MΩ – esponse time for the first measurement R of the system state (SST) is < 2 s after switching the supply voltage on – Response time < 20 s for insulation resistance measurement (DCP) • utomatic adaptation to the existing A system leakage capacitance (≤ 1 μF) • etection of earth faults and interruption D of the earth connection • nsulation monitoring of AC and DC I insulation faults for unearthed systems (IT systems) 0…1000 V • ndervoltage detection...
Open the catalog to page 2Wiring diagrams HV system DC 0…1000 V (-420x only) HV system DC 0…800 V (-4210 only) L- 1 - Connector XLA+ Pin 1+2 L+ Line Voltage 2 - Connector XLA Pin 1+2 L- Line Voltage Notice: MHS only at -4204 and -4210 MLS only at -4203 3 - Connector XK1A Pin 1 Kl. 31 Chassis ground/ electronic ground Pin 2 Kl. 15 Supply voltage Pin 3 Kl. 31 Chassis ground Pin 4 Kl. 31 Chassis ground (separate line) Pin 5 MHS Data Out, PWM (high side) Pin 6 MLS Data Out, PWM (low side) Pin 7 n.c. Pin 8 OKHS Status Output (high side) Typical application Charger Vehicle coupler Load enable relay Drive enable relay
Open the catalog to page 3Technical data Insulation coordination acc. to IEC 60664-1 Protective separation (reinforced insulation) between (L+/L-) – (Kl. 31, Kl. 15, E, KE, MHS, MLS, OKHS) Voltage test AC 3500 V/1 min Supply/IT system being monitored Supply voltage US Max. operating current IS Max. current Ik Power consumption DC 10…36 V 150 mA 2A 6 A/2 ms inrush current AC 0…1000 V (peak value) 0…660 V r.m.s. (10 Hz…1 kHz) DC 0…1000 V <2W Response values Response value hysteresis (DCP) Response value Ran Undervoltage detection Measuring range Measuring range 0…10 MΩ Undervoltage detection 0…500 V default setting: 0...
Open the catalog to page 4Operating principle PWM driver • Condition “SST” (30 Hz) MLS switches to Kl. 31 + 2 V (4203) (external pull-up resistor to Kl. 15 reqired 2.2 kΩ Ub + (Kl. 15); Low > IMD off or short-circuit to Kl. 31 10 Hz Normal condition Insulation measurement DCP; starts two seconds after power on; First successful insulation measurement at ≤ 17.5 s PWM active 5…95 % 20 Hz undervoltage condition Insulation measurement DCP (continuous measurement); starts two seconds after power on; PWM active 5…95 % First successful insulation measurement at ≤ 17.5 s Undervoltage detection 0…500 V (Bender configurable)...
Open the catalog to page 5Dimension diagram Dimensions in mm Mounting and connector kits are not included in delivery, but are available as accessories. The maximum diameter of the mounting points is 10 mm. Before mounting the device, ensure sufficient insulation between the device and the vehicle or the mounting points (min. 11.4 mm to other parts). If the device is mounted on a metal or conductive subsurface, this subsurface has to be at earth potential (Kl.31; vehicle mass). Deflection max. 1 % of the length or width of the PCB Coating thick-film lacquer Weight 52 g ±2 g 5 0 The connector XK1A is 1mm longer than...
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