1. Catalogs
  2. Belsonic Machines
  3. Belsonic seamstar 3010

Belsonic seamstar 3010

Belsonic seamstar 3010

Belsonic seamstar 3010

Product catalog summary
Overview
The BelSonic SeamStar BS 3010 is a continuous ultrasonic sewing machine designed for hand-guided cutting and sealing operations. It is capable of sealing, sewing, cutting, and welding synthetic fabrics without the need for thread, glue, or other consumables. This machine is particularly suitable for applications requiring tight tolerances or working around curves.

Key Features
  • Operates up to four times faster than traditional sewing machines, offering cost-effectiveness and quick payback.
  • Interchangeable pattern wheels or rollers for various operations such as welding, cutting, sealing, embossing, and slitting.
  • Can fuse adhesive films between non-thermoplastic materials for perfect seals.
  • Continuous operation requiring only one pass, eliminating fraying or unraveling of edges.
  • Minimal operator training required.

Applications
The machine is ideal for the textile, apparel, lingerie, and engineered fabrics industries. It works best with 100% synthetic or thermoplastic fibers and can handle blends with up to 40% natural fibers. Suitable materials include polyester, polypropylene, nylon, acrylics, and PU coated fabrics. Applications include filtration, body armor, lingerie, disposable garments, carpets, belts, technical textiles, packaging, and more.

Technical Specifications
  • Frequency: 30 kHz
  • Dimensions: 1200 mm wide x 550 mm long x 800 mm high
  • Weight: 145 kg
  • Voltage: 220 V
  • Automatic tuning
  • Control panel located on top of the table
  • Max roller width: 25 mm
  • Max horn surface diameter: 25 mm
  • C-frame movement: 10 mm left or right
  • Air pressure: 6 bar maximum

Ultrasonic Energy
Ultrasonic bonding is achieved by directing high-frequency vibrations into the fabric, causing synthetic fibers to melt and fuse, creating durable seams that do not fray or unravel.
See more

Catalog excerpts

Belsonic seamstar 3010-1

BelSonic SeamStar BS 3010 Continuous ultrasonic sewing machine ideal for hand-guided cutting & sealing operations, pulling the fabric immediately from its point of engagement. The BelSonic SeamStar BS 3010 seals, sews, cuts and/or welds synthetic fabrics without using thread, glue or any other consumables. Looking like a traditional sewing machine, the BelSonic SeamStar BS 3010 however has more clearance between the pattern wheel above and the sonotrode or horn underneath, making it ideal for hand-guided applications with tight tolerances, or when working around curves. Ultrasonic welding with the BelSonic SeamStar BS 3010 eliminates the use of needle and thread and all related problems. With a production speed up to 4 times faster than a sewing machine, the BelSonic SeamStar BS 3010 is highly cost-effective and provides a secure payback. The BelSonic SeamStar BS 3010 is designed for specialised applications in textile, apparel and lingerie and engineered fabrics industries. A variety of interchangeable pattern wheels or rollers are available for continuous welding, cutting and sealing, embossing, slitting, etc. of synthetic fabrics. Also custom designed pattern wheels can be developed for your specific needs. As a special feature the BelSonic SeamStar BS 3010 can be used to fuse adhesive films in between two layers of non thermoplastic material. This will allow for a perfect seal even with cellulose or other non-synthetic fabrics. control panel easily accessible Your advantages • Fabric being pulled immediately from its point of engagement • Welds, cuts & seals, trims or embosses without thread, glue or other consumables • Quick and efficient : works up to four times faster than a traditional sewing machine • Interchangeable pattern wheels or roller that have a diameter of 60 mm • Also available as a modular unit for integration in production lines • Provides a complete barrier seam for example for medical apparel VERUS bvba Tel. 00 32 56 43 28 05 Vlamingstraat 4 Fax 00 32 56 41 76 36 8560 Wevelgem [email protected] Belgium www.belsonic-machines.com • Continuous machine requiring only one pass through

 Open the catalog to page 1
Belsonic seamstar 3010-2

• Cuts and seals simultaneously, thus eliminating fraying or unravelling of bonded edges and seams • Requires minimal operator training Applications The BelSonic SeamStar BS 3010 offers a production alternative for cutting and/or welding of synthetic fabrics. Materials best suited for ultrasonic bonding are made of 100% synthetic or thermoplastic fibres. Blends with a maximum of 40% natural fibres can possibly also be used. The BelSonic SeamStar BS 3010 can be used with following materials : polyester, polypropylene, nylon, acrylics, PU coated fabrics, etc. These materials can be (non-)woven,...

 Open the catalog to page 2

Archived catalogs

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.