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Belsonic Seamstar 2060

Belsonic Seamstar 2060

Belsonic Seamstar 2060

Product catalog summary
Overview
The BelSonic SeamStar BS 2060 is a continuous ultrasonic sewing machine designed for cutting and welding thermoplastic fabrics and films. It operates without the need for thread, glue, or other consumables, making it a cost-effective solution for industries such as textiles, apparel, and engineered fabrics.
Key Features
  • Performs welding, cutting, sealing, trimming, and embossing without consumables.
  • Operates up to four times faster than traditional sewing machines.
  • Compatible with horns of 25 or 50 mm diameter for enhanced hand-guided operations.
  • Interchangeable pattern wheels or rollers with a diameter of 60 mm.
  • Available as a modular unit for integration into production lines.
  • Provides complete barrier seams, suitable for medical apparel.
  • Simultaneously cuts and seals to prevent fraying or unraveling.
  • Minimal operator training required.
Applications
The machine is suitable for synthetic fabrics made of 100% synthetic or thermoplastic fibers, and blends with up to 40% natural fibers. Applicable materials include polyester, polypropylene, nylon, acrylics, PU coated fabrics, and more. It is used in various applications such as filtration, body armor, lingerie, disposable garments, carpets, belts, technical textiles, packaging, and isolation.
Ultrasonic Energy
Ultrasonic bonding is achieved by directing high-frequency vibrations into the fabric, causing synthetic fibers to melt and fuse, creating durable seams that do not fray or unravel.
Technical Specifications
  • Frequency: 20 kHz
  • Dimensions: 1200 mm wide x 550 mm long x 800 mm high
  • Weight: 135 kg
  • Tension: 220 V
  • Automatic tuning
  • Control panel located on top of the table
  • Optional puller wheel behind the horn
  • Max roller width: 25 mm
  • Max horn surface diameter: 25 mm (BS 2060 S) or 50 mm (BS 2060 L)
  • C-frame movement: 10 mm left or right
  • Air pressure: 6 bar maximum
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Catalog excerpts

Belsonic Seamstar 2060-1

BelSonic SeamStar BS 2060 Continuous ultrasonic sewing machine for cutting and/or welding of thermoplastic fabrics & films The BelSonic SeamStar BS 2060 seals, sews, cuts and/or welds synthetic fabrics without using thread, glue or any other consumables. Looking like a traditional sewing machine, the BelSonic SeamStar BS 2060 however has more clearance between the pattern wheel above and the sonotrode or horn underneath, making it ideal for hand-guided applications with tight tolerances, or when working around curves. Ultrasonic welding with the BelSonic SeamStar BS 2060 eliminates the use of needle and thread and all related problems. With a production speed up to 4 times faster than a sewing machine, the BelSonic SeamStar BS 2060 is highly cost-effective and provides a secure payback. The BelSonic SeamStar BS 2060 is designed for specialised applications in textile, apparel and lingerie and engineered fabrics industries. A variety of interchangeable pattern wheels or rollers are available for continuous welding, cutting and sealing, embossing, slitting, etc. of synthetic fabrics. Also custom designed pattern wheels can be developed for your specific needs. As a special feature the BelSonic SeamStar BS 2060 can be used to fuse adhesive films in between two layers of non thermoplastic material. This will allow for a perfect seal even with cellulose or other non-synthetic fabrics. control panel easily accessible Your advantages - Welds, cuts & seals, trims or embosses without thread, glue or other consumables - Quick and efficient : works up to four times faster than a traditional sewing machine - Can be used with horns of 25 or 50 mm diameter, depending on the increased acces for hand-guided operations that is required - Interchangeable pattern wheels or roller that have a diameter of 60 mm - Also available as a modular unit for integration in production lines - Provides a complete barrier seam for example for medical apparel VERUS bvba Tel. 00 32 56 43 28 05 Vlamingstraat 4 Fax 00 32 56 41 76 36 8560 Wevelgem [email protected] Belgium www.belsonic-machines.com - Continuous machine requiring only one pass through the machine

 Open the catalog to page 1
Belsonic Seamstar 2060-2

- Cuts and seals simultaneously, thus eliminating fraying or unravelling of bonded edges and seams - Requires minimal operator training Applications The BelSonic SeamStar BS 2060 offers a production alternative for cutting and/or welding of synthetic fabrics. Materials best suited for ultrasonic bonding are made of 100% synthetic or thermoplastic fibres. Blends with a maximum of 40% natural fibres can possibly also be used. The BelSonic SeamStar BS 2060 can be used with following materials : polyester, polypropylene, nylon, acrylics, PU coated fabrics, etc. These materials can be (non-)woven,...

 Open the catalog to page 2

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