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Belsonic Seamstar 2060 Z

Belsonic Seamstar 2060 Z

Belsonic Seamstar 2060 Z

Product catalog summary
Overview
The BelSonic SeamStar BS 2060 Z is a continuous ultrasonic sewing machine designed for sealing, sewing, cutting, and welding synthetic fabrics without the use of thread, glue, or other consumables. It is particularly suitable for hand-guided applications with tight tolerances and curves, offering a production speed up to four times faster than traditional sewing machines.

Applications
This machine is ideal for specialized applications in the textile, apparel, lingerie, and engineered fabrics industries. It supports a variety of interchangeable pattern wheels for continuous welding, cutting, sealing, embossing, and slitting of synthetic fabrics. Custom-designed pattern wheels can also be developed.

Advantages
  • Operates without thread, glue, or consumables.
  • Fast and efficient, up to four times quicker than traditional methods.
  • Compatible with 25 or 50 mm diameter horns for increased access.
  • Interchangeable 60 mm diameter pattern wheels.
  • Available as a modular unit for production line integration.
  • Provides complete barrier seams, suitable for medical apparel.
  • Simultaneously cuts and seals to prevent fraying or unraveling.
  • Minimal operator training required.

PLC Features
  • Variable or fixed speed of the pattern wheel.
  • Automatic return to the original start position.
  • Adjustable cut/weld distances.
  • Operates in free or distance mode.

Ultrasonic Energy
Ultrasonic bonding is achieved by directing high-frequency vibrations into the fabric, causing synthetic fibers to melt and fuse, creating durable seams that do not fray or unravel.

Technical Features
  • Frequency: 20 kHz
  • Dimensions: 1200 mm wide x 550 mm long x 800 mm high
  • Weight: 135 kg
  • Tension: 220 V / 12 A
  • Automatic tuning
  • Control panel located on top of the table
  • Puller wheels positioned left and right of the horn
  • Roller width: 10 or 50 mm
  • Maximum air pressure: 6 bar
  • Optional puller behind the horn
  • Normal speed: 20 m per min, with a speed kit available for 40 m per min

Contact Information
VERUS bvba, Vlamingstraat 4, 8560 Wevelgem, Belgium. Tel: 00 32 56 43 28 05, Fax: 00 32 56 41 76 36, Email: [email protected], Website: www.belsonic-machines.com
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Catalog excerpts

Belsonic Seamstar 2060 Z-1

BelSonic SeamStar BS 2060 Z Continuous ultrasonic sewing machine with PLC, allowing specific functions The BelSonic SeamStar BS 2060 Z seals, sews, cuts and/or welds synthetic fabrics without using thread, glue or any other consumables. Looking like a traditional sewing machine, the BelSonic SeamStar BS 2060 Z however has more clearance between the pattern wheel above and the sonotrode or horn underneath, making it ideal for hand-guided applications with tight tolerances, or when working around curves. Ultrasonic welding with the BelSonic SeamStar BS 2060 Z eliminates the use of needle and thread and all related problems. With a production speed up to 4 times faster than a sewing machine, the BelSonic SeamStar BS 2060 Z is highly cost-effective and provides a secure payback. The BelSonic SeamStar BS 2060 Z is designed for specialised applications in textile, apparel and lingerie and engineered fabrics industries. A variety of interchangeable pattern wheels or rollers are available for continuous welding, cutting and sealing, embossing, slitting, etc. of synthetic fabrics. Also custom designed pattern wheels can be developed for your specific needs. The quality of the seams of the BelSonic SeamStar BS 2060 Z is consitant with european and international regulations regarding medical standards for barriers. Your advantages PLC - Welds, cuts & seals, trims or embosses without thread, glue or other consumables - Quick and efficient : works up to four times faster than a traditional sewing or gluing machine - Can be used with horns of 25 or 50 mm diameter, depending on the increased access for hand-guided operations that is required - Interchangeable pattern wheels or roller that have a diameter of 60 mm - Also available as a modular unit for integration in production lines - Provides a complete barrier seam for example for medical apparel VERUS bvba Tel. 00 32 56 43 28 05 Vlamingstraat 4 Fax 00 32 56 41 76 36 8560 Wevelgem [email protected] Belgium www.belsonic-machines.com - Continuous machine requiring only one pass through

 Open the catalog to page 1
Belsonic Seamstar 2060 Z-2

- Cuts and seals simultaneously, thus eliminating fraying or unravelling of bonded edges and seams - Requires minimal operator training PLC The PLC allows for different functions : - variable or fixed speed of the pattern wheel - automatic return to the original start position of the pattern wheel - adjustment of the original start position - adjustable cut / weld distances - operating in free or distance mode Ultrasonic Energy Ultrasonic bonding is accomplished by channelling high-frequency vibrations to the fabric. As synthetic or nonwoven material passes between the ultrasonic horn or sonotrode...

 Open the catalog to page 2

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