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Belsonic Seamstar 2010

Belsonic Seamstar 2010

Belsonic Seamstar 2010

Product catalog summary
Overview: The BelSonic SeamStar BS 2010 is a continuous ultrasonic sewing machine designed for hand-guided cutting and sealing operations. It is capable of sealing, sewing, cutting, and welding synthetic fabrics without the need for thread, glue, or other consumables. This machine is particularly suitable for applications requiring tight tolerances and working around curves.
Key Features:
  • Operates up to four times faster than traditional sewing machines, offering cost-effectiveness and quick payback.
  • Interchangeable pattern wheels or rollers for various operations such as welding, cutting, sealing, embossing, and slitting.
  • Can fuse adhesive films between non-thermoplastic materials for perfect seals.
  • Available as a modular unit for integration into production lines.
  • Provides complete barrier seams, ideal for medical apparel.
Advantages:
  • Immediate fabric engagement and pulling.
  • Simultaneous cutting and sealing to prevent fraying or unraveling.
  • Minimal operator training required.
  • Compatible with horns of 25 or 50 mm diameter for increased accessibility.
Applications: Suitable for synthetic fabrics and blends with up to 40% natural fibers. Applicable materials include polyester, polypropylene, nylon, acrylics, PU coated fabrics, and more. Common applications are in filtration, body armor, lingerie, disposable garments, carpets, belts, technical textiles, packaging, and isolation.
Technical Specifications:
  • Frequency: 20 kHz
  • Dimensions: 1200 mm wide x 550 mm long x 800 mm high
  • Weight: 135 kg
  • Tension: 220 V
  • Automatic tuning with a control panel on top of the table
  • Max roller width: 25 mm
  • Max horn surface diameter: 25 mm (BS 2010 S) or 50 mm (BS 2010 L)
  • Air pressure: 6 bar maximum
Ultrasonic Energy: Utilizes high-frequency vibrations to generate heat, melting synthetic fibers to create strong, fray-resistant seams.
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Catalog excerpts

Belsonic Seamstar 2010-1

BelSonic SeamStar BS 2010 Continuous ultrasonic sewing machine ideal for hand-guided cutting & sealing operations, pulling the fabric immediately from its point of engagement. The BelSonic SeamStar BS 2010 seals, sews, cuts and/or welds synthetic fabrics without using thread, glue or any other consumables. Looking like a traditional sewing machine, the BelSonic SeamStar BS 2010 however has more clearance between the pattern wheel above and the sonotrode or horn underneath, making it ideal for hand-guided applications with tight tolerances, or when working around curves. Ultrasonic welding with the BelSonic SeamStar BS 2010 eliminates the use of needle and thread and all related problems. With a production speed up to 4 times faster than a sewing machine, the BelSonic SeamStar BS 2010 is highly cost-effective and provides a secure payback. The BelSonic SeamStar BS 2010 is designed for specialised applications in textile, apparel and lingerie and engineered fabrics industries. A variety of interchangeable pattern wheels or rollers are available for continuous welding, cutting and sealing, embossing, slitting, etc. of synthetic fabrics. Also custom designed pattern wheels can be developed for your specific needs. As a special feature the BelSonic SeamStar BS 2010 can be used to fuse adhesive films in between two layers of non thermoplastic material. This will allow for a perfect seal even with cellulose or other non-synthetic fabrics. control panel easily accessible Your advantages - Fabric being pulled immediately from its point of engagement - Welds, cuts & seals, trims or embosses without thread, glue or other consumables - Quick and efficient : works up to four times faster than a traditional sewing machine - Can be used with horns of 25 or 50 mm diameter, depending on the increased access for hand-guided operations that is required - Interchangeable pattern wheels or roller that have a diameter of 60 mm - Also available as a modular unit for integration in production lines - Provides a complete barrier seam for example for medical apparel VERUS bvba Tel. 00 32 56 43 28 05 Vlamingstraat 4 Fax 00 32 56 41 76 36 8560 Wevelgem [email protected] Belgium www.belsonic-machines.com - Continuous machine requiring only one pass through

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Belsonic Seamstar 2010-2

- Cuts and seals simultaneously, thus eliminating fraying or unravelling of bonded edges and seams - Requires minimal operator training Applications The BelSonic SeamStar BS 2010 offers a production alternative for cutting and/or welding of synthetic fabrics. Materials best suited for ultrasonic bonding are made of 100% synthetic or thermoplastic fibres. Blends with a maximum of 40% natural fibres can possibly also be used. The BelSonic SeamStar BS 2010 can be used with following materials : polyester, polypropylene, nylon, acrylics, PU coated fabrics, etc. These materials can be (non-)woven,...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.