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Belgicast Air Relief Valves

Belgicast Air Relief Valves
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Belgicast Air Relief Valves

Product catalog summary
Overview
The document provides a detailed guide on air relief valves used for network protection, focusing on issues caused by air in pipelines such as head losses, pressure variations, water hammer, and pipe breakages. BELGICAST offers a range of high-quality devices to manage air entry and escape in networks.
Types of Air Relief Valves
  • Double Orifice Air Relief Valve for Clean Waters: Sizes ND 50/200, pressure ratings NP 16/25.
  • Single Orifice Air Relief Valve for Clean Waters: Sizes ND 40/50/65, NP 16/25.
  • Anti-Water Hammer Relief Valve for Clean Waters: Sizes ND 50/65/100/150/200, NP 16/25.
  • Double Orifice Air Relief Valve for Sewage: Size ND 100, NP 10.
  • Single Orifice Air Relief Valve for Sewage: Size ND 100, NP 10.
  • Anti-Water Hammer Air Relief Valve for Sewage: Size ND 100, NP 10.
Design and Performance
  • Constructed from ductile iron with a patented reversible floating disc for closing under water or air flow conditions.
  • Features include high aeraulic performance, smooth operation, and minimal pressure requirements (0.3 bar).
  • Complies with EN 1074-4 standards, suitable for drinking water, fire protection, and irrigation networks.
Technical Specifications
  • Range includes types V200, V500, V1000, and V2000 with varying DN sizes and pressure ratings.
  • Maximum working pressure ranges from PN 16 to 40, with temperature limits from +1°C to +70°C.
  • Flange drilling conforms to EN 1092-2 and ISO 7005-2 standards.
Operation and Installation
  • Double orifice air valves feature a compact design with two mechanically free floats operating in a single chamber.
  • Installation recommendations include placement at high points, regular intervals, and before/after isolating valves to prevent negative pressurization.
  • Maintenance involves regular checks, cleaning, and replacement of moving parts and gaskets as necessary.
Maintenance and Safety
  • Regular maintenance checks are advised, typically once per year, to ensure proper functioning.
  • Devices should be dismantled and cleaned periodically, with moving parts and gaskets replaced if needed.
Additional Features
  • Isolating 1/4 turn ball valve included with lockable square cap.
  • Built-in operation controller and stainless steel bolts ensure durability and ease of use.
Conclusion
The document outlines the specifications, applications, and maintenance procedures for BELGICAST air relief valves, emphasizing their role in protecting pipeline networks from air-related issues and ensuring efficient operation.
Specific Product Details
  • BELGICAST BV-05-62 Relief Valve: Features a spring-operated trigger system, adjustable on-site, with five types of springs for different pressure ranges.
  • BELGICAST BS-05-60 Double Orifice Air Relief Valve: Made from ductile cast iron with epoxy coating, discharges air during pipe filling, and allows air entry during drainage.
  • BELGICAST BS-05-61 Single Orifice Air Relief Valve: Similar to BS-05-60, designed to allow air escape under pressure.
  • BELGICAST BS-05-62 Anti-Water Hammer Air Relief Valve: Allows significant air entry to dampen water hammer effects, suitable for pipes up to DN-400.
Product Range
The document lists various BELGICAST products including soft sealing gate valves, butterfly valves, non-return valves, ball check valves, automatic valves, and more, highlighting their application in irrigation and network protection.
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Catalog excerpts

Belgicast Air Relief Valves-1

AIR RELIEF VALVES NETWORK PROTECTION

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Belgicast Air Relief Valves-2

AIR RELIEF VALVES NETWORK PROTECTION Problems caused by the presence of air in networks may be solved by fitting suitable equipment. BELGICAST can supply a wide range of devices with the highest quality to allow you to prevent faults in your system and optimize its performance. Use this catalogue to choose the most suitable products to regulate the entry and escape of air from networks and protect them from problems such as: • Head losses • Pressure variations 2 • Water hammer • Pipe breakages

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Belgicast Air Relief Valves-4

BV-05-60 Triple function air valve NP - 50/200 NP - 16/25 Double air valve, providing three functions: - High flow rate air discharge capacity for pipe-filling operation, - High flow rate air inlet for pipe drainage operation and in case of pipe burst, - Continuous evacuation of air under normal working conditions (small orifice function). APPLICATIONS • Drinking water networks • Fire protection networks • Irrigation networks TESTS • Manufacturing fully tested according to ISO 5208-2. DESCRIPTION • Design: - Ductile iron design. - Patented reversible floating disc for closing under water or air...

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Belgicast Air Relief Valves-5

AIR RELIEF VALVES - NETWORK PROTECTION 6 Disc outside O-ring 1 7 Disc inside O-ring 1 Stell S235-JR coated with EPDM controller color

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Belgicast Air Relief Valves-6

Operation DESCRIPTION “Vannair” double orifice air valves are built according to an original compact design, with or without isolating valve. They are made of two floats mechanically free, operating in a single chamber body, aerodynamically shaped. One float is a ball fully covered with elastomer, the other is a disc in which are inserted two O-rings in a concentric way. Movements of the floats are guided in up and down direction. The floating ball ensures the shut-off of the small orifice, whereas the floating disc ensures the shut-off of the bonnet large orifices. These large orifices have...

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Belgicast Air Relief Valves-7

Installation of the Vannair on a pressurized pipeline Pump control valve Check valve • a At each main high point to guarantee a fast filling of the pipelines. The advised filling speed is 0.5 m/s. • b At regular intervals along the pipeline, at least every kilometre, to avoid entrapping of air pockets while filling up. • c Before or after every isolating valve, depending on the slope of the pipeline, to avoid the negative pressurising of the pipe after closing the isolating valves. Note: It is recommended to mount single orifice air valves (BV-05-61) at each geometrical high point, when sudden-descending...

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Belgicast Air Relief Valves-8

BV-05-61 Single orifice air valve for elimination of air pockets in pipelines DN - 40/50/60/65/80 PN - 16/25/40 DESCRIPTION Isolating 1/4 turn ball valve included, with 17 x 17 lockable square cap. Built-in operation controller. Ductile iron construction. Powder epoxy and cataphoresis coating. Stainless steel bolts. Minimum pressure: 0.1 bar. In conformity with EN 1074 - 4 standard. APPLICATIONS • Drinking water networks, • Fire protection networks, • Irrigation networks. TESTS • Fully tested manufacturing according to standard ISO 5208-2. TECHNICAL DATA • Range: - Type 102, PN 16 and 25: DN...

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Belgicast Air Relief Valves-9

Ductile iron When there is no air, the force of water on the float, assisted by the internal pressure, closes the evacuation orifice. If an air pockets fills the air valve, the weight of the float exceeds the effect of the internal pressure and the float moves downwards to open the orifice. When water comes, the assembly closes. The built-stopcock allows the device to be isolated for checking and maintenance. Open position Free operation In order to avoid untimely operations, this type of square cap allows to lock the isolating valve in open or closed position. Just remove the square cap, and...

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Belgicast Air Relief Valves-10

BV-05-62 DJET Anti-water hammer relief valve for clean waters ND - 50/65/100/150/200 NP - 16/25 The BELGICAST BV-05-62 relief valve protects installations against excess pressures and water hammer. It immediately expels excess water as the pressure comes within a preset range, damping the impact of water hammer on the network and preventing pipe breakage or other adverse consequences. • Strong construction enables it to work with high pressures. • Complete anti-corrosion epoxy coating (RAL 5015). • Very low inertia and rapid response to excess pressures. • Fitted with a pressure gauge to control...

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Belgicast Air Relief Valves-11

FLOW/PRESSURE DISCHARGE CAPACITIES Example: For a sealing pressure of 8 bar, a BV-05-62 relief valve of DN-150 is capable of discharging a maximum flow of 240 I/s with an excess pressure of 2 bar. ANTI-WATER HAMMER RELIEF VALVE FIG-BV-05-62 DIAGRAM FOR BELGICAST BV-05-62 DJET RELIEF VALVE

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Belgicast Air Relief Valves-12

BS-05-60 Double orifice air relief valve for sewage ND - 100 NP - 10 FEATURES • Strongly built, with body and cover of ductile cast iron. • Fully protected against corrosion by internal and external epoxy coating (RAL 5015). • Fitted with connection and valve for cleaning. • Large through channel section. • Mechanical elements kept away from contact with water. • Special design avoids stagnated materials or deposits of foreign bodies. • Weight: 44 Kg. • Maximum permissible flow Q=200 l/s. • Maximum permissible pressure: 4 bar (test pressure 25 bar). • Flange connection ND-100, NP-10. The BELGICAST...

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Belgicast Air Relief Valves-13

BS-05-61 Single orifice air relief valve for sewage ND - 100 NP - 10 FEATURES • Strongly built, with body and cover of ductile cast iron. • Fully protected against corrosion by internal and external epoxy coating (RAL 5015). • Fitted with connection and valve for cleaning. • Large through channel section. • Mechanical elements kept away from contact with water. • Special design avoids stagnated materials or deposits of foreign bodies. • Weight: 42 Kg. • Maximum permissible pressure: 4 bar (test pressure 25 bar). • Flange connection ND-100, NP-10. OPERATION The BELGICAST BS-05-61 air relief valve...

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