Catalog excerpts
Drying | EVERDRY ® eco ® EVERDRY eco with new options Even more customised, even more efficient, even more sustainable With our heat-regenerating adsorption dryers EVERDRY ® we can offer you a tailor-made solution to match the respective location of use and applications to be served. This includes an optimum design and suitable structure well as the options to match the specific requirement. The heat-generating adsorption dryer EVERDRY ® can also be delivered as a complete system with particle and oil vapour Safety valves Heater Heat exchanger Heat storage tank removal, with suitable storage tanks and alternative heat exchangers and further components for compressed air treatment. In this document we give you an overview of the different options available using the example of an EVERDRY ® FRA-Vplus and prove how you can lower costs long-term using the additional options and increase both reliability and process safety. Dry air outlet Load-dependent control incl. PROFINET and MODBUS interface as well as ENERGY CONTROL Filling with high-performance adsorbent Sorbead® Compressor Regeneration air outlet (desorption sta
Open the catalog to page 1EVERDRY ® FRA-Vplus in the standard version With the standard version of the heat-regenerating adsorption dryer EVERDRY ® FRA-Vplus, the desorption stage takes place in a counterflow to the direction of adsorption with heated fan-blown air in the pressure mode and subsequent cooling is by fan-blown air in the same flow in the vacuum mode. This makes it possible to carry out regeneration without compressed air losses (ZERO purge). However, the use of this adsorption dryer is influenced by the ambient parameters. Thus high outdoor temperatures and high Desorption stage Desorption stage by...
Open the catalog to page 2EVERDRY ® FRA-Vplus in the eco version With this model, the desorption stage also takes place in a counter-flow to the direction of adsorption with heated fan-blown air in the pressure mode and cooling is by fan-blown air in the same flow in the vacuum mode. As long as the ambient parameters permit, this dryer also works in ZERO purge mode. As soon as the smart ambient monitor establishes that the aspirated air is too humid, it switches to purge mode and uses a part air flow of the dried air for cooling. Subsequent Heater Fan B1 Adsorption Heat exchanger Desorption stage by means of blower...
Open the catalog to page 3Energy saving through heat recuperation Thanks to the intelligent use of waste heat much less energy is required for the desorption stage. This significantly reduces electricity costs and provides a sustainable ecological advantage at the same time. Unlike with the standard version, the entire heat does not have to be generated through the heater (9-160 kW installed power), rather the energy in the heat storage tank is used. This originates e.g. from heat recuperation from the compressor or previous regeneration processes. To what extent this plays a role in the TCO (= total cost of...
Open the catalog to page 4Energy saving through high-performance adsorbent Sorbead ® High-performance adsorbent Sorbead ® eco The required desorption temperature can be lowered significantly by using a specific adsorbent. This reduces the energy consumption by more than 15%. This adsorbent is manufactured exclusively by BASF in Germany and sold under the name Sorbead ®. The relevant adsorbent filling is available from BEKO TECHNOLOGIES under the option Sorbead® eco. The advantages at a glance: » Higher inlet temperature possible > absorption capacity even at inlet temperatures higher than 43°C » Desorption...
Open the catalog to page 5Practical equipment options for even more reliability and efficiency SIMATIC HMI 04/25/2018 10:38:27 AM Cycle No. 1 0 0 0 0 0 0 0 0 Keep an eye on the relevant operating states at all times Thanks to the modern system control with touchscreen you can see the the current operating states, operating times and power consumption of the installed blowers and heating systems at all times. The switching processes of the fittings and the measured values are processed and documented continuously (data logger). These can be used to prepare balances of the average work load, for example, and track...
Open the catalog to page 6Recognise operating states from a long way away There is a bright, multicoloured LED indicator light mounted on the switching cabinet. Thus it can be seen from quite a distance whether the plant is running in normal mode or whether an alarm state has occurred. The white display of the lamp corresponds to the normal system state. SIMATIC HMI Power Monitor current values 0,26A EVERDRY® active Power Power Monitor cumulative values Total active energy Workinghour Dryer Average power consumption per hour curves voltage curves current curves active Power energy costs Universally connectable...
Open the catalog to page 7Containers & pipes Adsorber tank, sandblasted, primed and painted in RAL 5002 Base frame, sandblasted, primed and painted in RAL 5002 Pipes inside and out HT-galvanised for maximum corrosion protection Flow distributor made of stainless steel for the even distribution of the compressed air flow Fittings & pneumatics Streamlined individual fittings to minimise the differential pressure Two-part flap housing for simple maintenance / repair Reliable, pneumatically driven pneumatic valves for pressure relief / pressure build-up Manual fittings for manual pressure relief Pneumatic pipes in...
Open the catalog to page 8Containers & pipes Adsorber tank painted in desired colour (RAL) Base frame painted in desired colour (RAL) Outdoor set-up Fittings & pneumatics Safety valves (2 pcs, G1/2) Preparation for mounting to safety valves Process engineering & insulation Thermal insulation of the adsorber sheathing and heads Sorbead high-performance adsorbent Heat recuperation Insulation for outdoor set-up Insulation in special materials (stainless steel, aluminium, ...) Communication Profibus module Slave (only with control S7-1200) MODBUS-RTU RS485 (only with control S7-1200) Additional potential-free contacts...
Open the catalog to page 9From the idea to the tailor-made solution – on the basis of standardised plant concepts Profile Branch and applicationspecific requirements (e.g. pressurised air quality, volume flows, types of energy for regeneration air heating) Specification of the type of plant design Presenting the solution concept Local climatic zone acceptance provisions, local conditions of use, economical parameters Implementing the project In-house engineering by our experienced, competent team of experts Following on with: the development of an individual solution Investment and operating costs, individual...
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