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Zetron FMS Online Monitoring System Brochure

Zetron FMS Online Monitoring System Brochure
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Zetron FMS Online Monitoring System Brochure

Product catalog summary
System Overview
The HR-FMS online monitoring system is essential for pharmaceutical companies in China, influenced by FDA and EU GMP standards. It continuously monitors cleanroom environments by tracking particles, temperature, humidity, differential pressure, and wind speed. The system is also applicable in electronics and optics.

Main Equipment of the System
The system includes hardware components such as particle sensors, biological air samplers, temperature and humidity sensors, differential pressure sensors, wind speed sensors, vacuum pumps, and alarm systems. The software is compatible with Windows 7 and 10, with verification and training covering documentation and system usage.

Decentralized and Wireless Sampling Types
The system supports decentralized and wireless sampling, ensuring real-time monitoring and data collection through various sensors and alarm systems.

Design and Standards Compliance
The system complies with national and international standards like GB 50073-2013 and ISO 14644-1:2015. It emphasizes continuous monitoring in Class A areas to promptly detect human interventions and system damages. Sampling volumes for classification and monitoring are determined by risk analysis.

Cleanroom Levels and Monitoring Requirements
Cleanroom levels are defined by the maximum allowable number of suspended particles, with specific requirements for static and dynamic conditions. Class A areas require continuous monitoring, while Class B areas adjust based on their impact on Class A areas. A table provides the minimum number of sampling points based on cleanroom area.

System Features
The system offers 24-hour real-time monitoring, easy expansion, and various signal output methods. It includes a comprehensive event log and customizable alarm settings. The R series particle sensors comply with GMP, FDA, and ISO standards, offering multiple particle size channels and output options.
Specifications
1. Sampling Head: Made of 316L stainless steel, weighs 1.6Kg, operates in temperatures 0-50℃ and humidity <85% RH, with real-time recording and easy cuvette replacement.
2. TH-25 Temperature and Humidity Sensor: Measures temperature (-10-60℃) and humidity (0-100% RH) with high precision, displays data on a 4-bit LED screen, and communicates via MODBUS RTU 485.
3. WS-30R Wind Speed Sensor: Measures wind speeds up to 40m/s with high accuracy, features a 4-bit LED display, and offers multiple communication outputs.
4. DP-30R Differential Pressure Sensor: Measures pressure ranges up to ±5000Pa, features a 4-bit LED display, and offers multiple communication outputs.
5. MIC100-O3 Ozone Gas Detector: Features an OLED display, Swiss sensor, and multiple signal outputs, with alarm functions and protection features.
6. Vacuum Pump: German Baker dry rotary vane pump with a flow rate of 129m3/h, operates at 1430r/min, and includes a noise level of ≤76dB(A).
7. Sound and Light Alarm: Provides audible and visual alarms with a decibel level of 85dB at one meter.
System Features
1. Data Display: Real-time and historical data display, including particle data and real-time curves.
2. User Management: Allows classification and access rights for different user roles.
3. Alarm Management: Real-time alarm logging and manual entry interface.
4. Report Generation: Users can print reports for selected time periods.
5. Control Interfaces: Includes control for air pump operations and particle counter start/stop.
Company Information
1. Factory and Offices: Located in Suzhou, Shanghai, Beijing, Wuhan, Changchun, and Shenzhen.
2. International Cooperation: Collaborates with over 100 professional instrument agents worldwide, including in Germany, Japan, Korea, India, France, and Romania.
3. Clients: Includes pharmaceutical companies, electronic manufacturers, and global customers such as BYD Auto, Samsung Electronics, and Foxconn.
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Catalog excerpts

Zetron FMS Online Monitoring System Brochure-4

I. System Overview With the expansion of the influence of FDA and EU GMP in China and the launch of the new version of GMP in China, the dynamic monitoring of the clean area environment of pharmaceutical companies, especially the dynamic monitoring of suspended particles, has become a threshold that pharmaceutical companies must cross. Since the online monitoring system can simultaneously monitor particles, temperature and humidity, differential pressure, wind speed and other parameters for 24 hours, and can complete data storage, management and other functions, it is now also commonly used in...

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1. Vacuum pump (need a backup) 7. Online biological air sampler 12. Sound and light alarm 2. Vacuum buffer tank 8. Online temperature and humidity sensor 13. Alarm control module 3. Air pump distribution control cabinet 9. Online differential pressure sensor 14. Spot displaying screen 4. R200 or R300 series particle sensor 10.Online wind speed sensor 5. R210 or R310 series particle sensor 16. Online ozone detector 6. 28.3L flow automatic controller (built-in micro flow rate regulator)

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III、Decentralized sampling Type 1. R210 or R310 series particle sensor 2. Online temperature and humidity sensor 3. Online differential pressure sensor 4. Online wind speed sensor 5. Online ozone detector 6. Sound and light alarm 7. Alarm control module 8. R200 or R300 series particle sensor 9. Online biological air sampler 10. Spot displaying screen 11. Network hub 12. Online monitoring computer

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IV、Wireless sampling Type 1 1. R210 or R310 series particle sensor 2. R200 or R300 series particle sensor 3. Online ozone detector 4. Online temperature and humidity sensor 5. Online differential pressure sensor 6. Online wind speed sensor 7. Sound and light alarm & control module 8. Wireless Signal Receiver 9. Online monitoring computer 10. Spot displaying screen 11. MES system

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The design of the online monitoring system must first comply with the national standard GB 50073-2013 "Cleanroom Design Code" and the international standard ISO 14644-1:2015 "Air Cleanliness Classification" regarding sampling points. The new version of GMP also defines the monitoring requirements of clean environment. The frequency of monitoring and sampling volume for Class A areas should enable timely detection of all human interventions, episodic events and any system damage. This requirement excludes the use of sequential monitoring in these areas and the sampling must be continuous. Regarding...

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Clean area (m2) is less than or equal to Minimum number of sampling points to be tested(NL) 1: 2015 Edition - Sampling points for the cleanroom area in at working surface height. The chart on the right shows ISO 14644- distributed throughout the entire area of the cleanroom and located standard also emphasizes that the sampling points should be evenly exceed the grade limits at a minimum 95% confidence level. The specifies that at least 90% of the cleanrooms or clean areas will not sampling points for each cleanroom or clean area to be graded and cleanroom area in question. Table 1 provides the...

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China 2010 (GMP) cleanroom levels and monitoring requirements 2010 GMP Cleanroom levels: 1) The design of clean areas must meet the appropriate cleanliness requirements, including meeting the "static" and "dynamic" standards. Cleanroom Level Maximum allowable number of suspended particles/m3 Risk operation area, such as exposure machine in the loading and unloading port; coating photoresist equipment loading port; after the development of the unloading port, etc. To confirm the level of Class A clean area, the sampling volume of each sampling point should not be less than 1 m³. The level of airborne...

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China 2010 (GMP) cleanroom levels and monitoring requirements 3) Dynamic monitoring of suspended particles in the clean area should be carried out according to the following requirements:  Based on the results of the cleanliness level and air purification system confirmation and risk assessment, determine the location of sampling points and conduct daily dynamic monitoring.  Suspended particle monitoring should be performed in the Class A clean zone during the entire process of critical operations, including equipment assembly operations. When contamination during production may damage the...

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Particle sensor, biological sensor, temperature and humidity, differential pressure, wind speed and other sensors can form a separate LAN or be connected to the user's internal LAN 24-hour continuous realtime monitoring Complete event log. 1.The working status of the system 2. The working status of the sensors 3. all operations of the logged-in user (change of parameters, data query, data export, etc.) 4. All alarm events Software users are divided into 3 levels of administrative rights: administrator, engineer and operator Two sets of vacuum pump systems are adopted, one for backup and one for...

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R series airborne particle counter The R series dust particle sensors can be installed with one or more monitoring points according to the actual site conditions, and the measured data will be displayed directly on the display of each monitoring point. The R series dust particle sensors can monitor particles of 0.3μm, 0.5um and 5.0um and meet the requirements of GMP, FDA and ISO21501-4, etc. Customers can choose the model that suits their needs.  Reasonable structure design, compact size, easy installation Particle size channel: 0.3um-25um selectable Sampling flow rate: 1CFM (28.3LPM) or 0.1CFM...

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R series sensor Item: Display: Communication: Power supply: Pumped type: External pump N:without display D:2.4 inch OLED display D:2.4 inch OLED display R:RS485(modbus T:TCPIP(modbus) I: 4-20mA current output(2 channels) V: 0-5V voltage output(2 channels) E: relay output(2 channels) W:WiFi L:LORA 12-24V(RS485(modbus)12-24V、48V POE(TCPIP(modbus)) internal pump(R210) external pump(R310) 0.9Kg 135×120×60(mm)

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Sampling flow rate: 28.3L/mim, 50L/min, 100L/min Sampling head volume: ¢100×50mm Sampling head material: 316L stainless steel Sampling head weight: 1.6Kg With field start/stop control switch Working environment: temperature: 0-50 ℃, humidity: <85% RH Real-time recording of sampling volume, sampling date, sampling time and other key parameters of each sampling point Easy to replace the cuvettes, take down the collection port can replace the cuvettes (using standard general cuvettes diameter ¢ 90 × 15)

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