1. Catalogs
  2. Beijing Worldia Diamond Tools Co., Ltd
  3. WORLDIA PCBN Inserts for Hardened Steel catalogue

WORLDIA PCBN Inserts for Hardened Steel catalogue

WORLDIA PCBN Inserts for Hardened Steel catalogue
1 / 66 PagesView full catalog

WORLDIA PCBN Inserts for Hardened Steel catalogue

Product catalog summary

Overview

This document provides detailed coding rules, specifications, and examples for various types of PCBN (Polycrystalline Cubic Boron Nitride) positive inserts used in cutting tools. It includes both metric (ISO) and imperial (ANSI) coding systems, along with parameters for different insert shapes and cutting edge types.

1. Coding Rules and Reference

The coding rules for insert identification are referenced to pages B01-B02. These rules govern how insert codes are structured and interpreted.

2. Insert Types and Shapes

The document covers several insert shapes, primarily triangular and rhombic, with specific angles and hole configurations:

  • TP 60° Triangle Positive Inserts with Hole
  • VB 35° Rhombic Positive Inserts with Hole
  • VC 35° Rhombic Positive Inserts with Hole

Each shape is illustrated with examples of metric (ISO) and imperial (ANSI) codes.

3. Coding Examples

Examples of insert codes are provided for each shape, showing variations in size, hole number, and cutting edge type. For instance:

  • TPGW110302-1NS0102505
  • CNGA120402-1NS0051502
  • VBGW110302-1NS0102505
  • VCGW080202-1NS0102505

4. Dimensions and Parameters

Key dimensional parameters are listed for each insert type, including:

  • ic (inscribed circle diameter)
  • ød (diameter)
  • s (thickness)
  • r (corner radius)
  • la (length)

These dimensions are given in millimeters for metric codes and inches for ANSI codes.

5. Cutting Edge Types

Three cutting edge types are specified for each insert:

  • Standard cutting edge (S0102505)
  • Sharp cutting edge (S0051502)
  • Strong cutting edge (S0103505)

These types correspond to different performance characteristics and applications.

6. Insert Structure and Tip Shape

The inserts are described as regrindable with specific tip shapes, commonly labeled as SLST30S. The document includes references to the insert structure and tip shape for clarity.

7. Summary of ANSI and ISO Code Correspondence

The document aligns metric ISO codes with their ANSI imperial counterparts, facilitating cross-reference between standards. For example:

  • Metric ISO: TPGW160308-3NS0102505SLST30S PN310
  • Imperial ANSI: TPGW322-3NS0102505SLST30S PN310

Critical Information and Best Practices

  • Refer to pages B01-B02 for detailed coding rules to ensure correct insert identification.
  • Select insert shape and size based on application requirements, considering the inscribed circle diameter and corner radius.
  • Choose the appropriate cutting edge type (standard, sharp, or strong) depending on machining conditions and desired performance.
  • Use the provided ANSI and ISO code mappings to ensure compatibility across different standards.
  • Note that inserts are regrindable, which supports cost-effective tool maintenance.
See more

Catalog excerpts

WORLDIA PCBN Inserts for Hardened Steel catalogue-1

Beijing World Super Hard Tools Co.,Ltd.

 Open the catalog to page 1
WORLDIA PCBN Inserts for Hardened Steel catalogue-2

PCBN Material Introduction ttmim (CBN) si957^ij3t^, f&ft-m^mxmMmtim, CBNMW jtbcBN TOSJnillfe^JlTO^MJIMiiy^&o ilSB^^ttiW^Km^ Cubic boron nitride is the second hardest material in the world invented successfully in 1957; the microhardness of CBN' s single crystal is HV8000-9000 while the hardness of PCBN is HV2500-5000, so it is considerably better abrasive resistance than tungsten carbide and ceramics. With a higher ability of oxidation resistance within 1000 C, CBN will do not have any chemical reaction together with ferrous material in 1200-1300 C. So it is unique for CBN material dry cutting...

 Open the catalog to page 2
WORLDIA PCBN Inserts for Hardened Steel catalogue-3

PCBN Material Introduction Rule Of Insert Code Mini Solid Tipped PCBN Inserts Heavy Cutting PCBN Inserts Mini Tipped PCBN Inserts Wiper PCBN Inserts Chip Breaker PCBN Inserts PCBN Standard Inserts Recommendation for cutting direction Proper cutting parameter Troubleshooting recommendations Nose radius, feed rate against surface finish Recommendation for apropriate spinote speed Spinde and hole standard tolerance Hardness Conversion Charts

 Open the catalog to page 3
WORLDIA PCBN Inserts for Hardened Steel catalogue-4

PCBN Material Introduction Material Group (IS0513 Standard) Hard Steel Machining - Special PCBN Introduction. Standard tipped corners Solid tipped corners

 Open the catalog to page 4
WORLDIA PCBN Inserts for Hardened Steel catalogue-5

Wear Resistance PCBN Material Introduction Tool life competition between solid and standard tipped corners Testing results: 1.Solid tipped corners insert increase the tool life compared to the standard tipped corners insert. 2. The stability of solid tipped corners inserts is higher then standard tipped corners

 Open the catalog to page 5
WORLDIA PCBN Inserts for Hardened Steel catalogue-8

Mini Solid Tipped PCBN Inserts Clear mark of PCBN material Special brazing technology, the W shape braze joint Increased the brazed area which makes It more firmly. Clear numbers of tips make Clear Serial Number on carbide body/ makes it easily to track the feedback information.

 Open the catalog to page 8
WORLDIA PCBN Inserts for Hardened Steel catalogue-9

Mini Solid Tipped PCBN Inserts PCBN Negative Inserts %Uiffl ANSI

 Open the catalog to page 9
WORLDIA PCBN Inserts for Hardened Steel catalogue-10

Mini Solid Tipped PCBN Inserts PCBN Negative Inserts The rule of insert code please refer to page B01-B02 SSlJft^ ANSI

 Open the catalog to page 10
WORLDIA PCBN Inserts for Hardened Steel catalogue-11

Mini Solid Tipped PCBN Inserts PCBN Negative Inserts

 Open the catalog to page 11
WORLDIA PCBN Inserts for Hardened Steel catalogue-12

Heavy Cutting PCBN Inserts Clear mark of PCBN material Premium CBN materials,u shape design increases the cuting machining efficiency it is also less cost ' The solid tipped corners inserts can use double sides which is not only achieved the larger cutting depth, but also to Clear numbers of tips Clear Serial Number on carbide body/ makes it easily to track the feedback information. Special brazing technology, the U shape braze joint increased the brazed area which makes

 Open the catalog to page 12
WORLDIA PCBN Inserts for Hardened Steel catalogue-13

Heavy Cutting PCBN Inserts PCBN Negative Inserts mH-t® ANSI

 Open the catalog to page 13
WORLDIA PCBN Inserts for Hardened Steel catalogue-14

Heavy Cutting PCBN Inserts The rule of insert code please refer to page B01-B02 PCBN Negative Inserts KSflftfii ANSI

 Open the catalog to page 14
WORLDIA PCBN Inserts for Hardened Steel catalogue-15

Heavy Cutting PCBN Inserts PCBN Negative Inserts

 Open the catalog to page 15
WORLDIA PCBN Inserts for Hardened Steel catalogue-16

Mini Tipped PCBN Inserts Clear mark of PCBN mater mini tip,less cost and better performance. Clear numbers of tips Clear Serial Number on carbide body/ makes it easily to track the feedback information. Special brazing technology firmly brazed. Mini tip inserts can reduce

 Open the catalog to page 16
WORLDIA PCBN Inserts for Hardened Steel catalogue-17

Mini Tipped PCBN Inserts PCBN Positive Inserts gffltt® ANSI

 Open the catalog to page 17
WORLDIA PCBN Inserts for Hardened Steel catalogue-18

Mini Tipped PCBN Inserts The rule of insert code please refer to page B01-B02 PCBN Positive Inserts m\<sm ANSI

 Open the catalog to page 18
WORLDIA PCBN Inserts for Hardened Steel catalogue-19

Mini Tipped PCBN Inserts PCBN Positive Inserts

 Open the catalog to page 19
WORLDIA PCBN Inserts for Hardened Steel catalogue-20

Mini Tipped PCBN Inserts The rule of insert code please refer to page B01-B02 PCBN Positive Inserts

 Open the catalog to page 20
WORLDIA PCBN Inserts for Hardened Steel catalogue-21

Mini Tipped PCBN Inserts PCBN Positive Inserts MHW® ANSI

 Open the catalog to page 21
WORLDIA PCBN Inserts for Hardened Steel catalogue-22

Mini Tipped PCBN Inserts The rule of insert code please refer to page B01-B02 PCBN Positive Inserts

 Open the catalog to page 22
WORLDIA PCBN Inserts for Hardened Steel catalogue-23

Mini Tipped PCBN Inserts PCBN Positive Inserts

 Open the catalog to page 23
WORLDIA PCBN Inserts for Hardened Steel catalogue-24

Mini Tipped PCBN Inserts PCBN Positive Inserts The rule of insert code please refer to page B01-B02

 Open the catalog to page 24
WORLDIA PCBN Inserts for Hardened Steel catalogue-25

Mini Tipped PCBN Inserts PCBN Positive Inserts sssjftta ANSI

 Open the catalog to page 25
WORLDIA PCBN Inserts for Hardened Steel catalogue-26

Mini Tipped PCBN Inserts The rule of insert code please refer to page B01-B02 PCBN Negative Inserts

 Open the catalog to page 26
WORLDIA PCBN Inserts for Hardened Steel catalogue-27

Mini Tipped PCBN Inserts PCBN Negative Inserts

 Open the catalog to page 27
WORLDIA PCBN Inserts for Hardened Steel catalogue-28

Mini Tipped PCBN Inserts The rule of insert code please refer to page B01-B02 PCBN Negative Inserts

 Open the catalog to page 28
WORLDIA PCBN Inserts for Hardened Steel catalogue-29

Mini Tipped PCBN Inserts I_PCBN Negative Inserts_| %MtfM ANSI

 Open the catalog to page 29
WORLDIA PCBN Inserts for Hardened Steel catalogue-30

Mini Tipped PCBN Inserts PCBN Negative Inserts The rule of insert code please refer to page B01-B02

 Open the catalog to page 30
WORLDIA PCBN Inserts for Hardened Steel catalogue-31

Mini Tipped PCBN Inserts PCBN Negative Inserts %MtfM ANSI

 Open the catalog to page 31
WORLDIA PCBN Inserts for Hardened Steel catalogue-32

Mini Tipped PCBN Inserts The nje of insert code please refer to page B01-B02

 Open the catalog to page 32
WORLDIA PCBN Inserts for Hardened Steel catalogue-33

Wiper PCBN Inserts Clear mark of PCBN mater mini tip,less cost and better performance. Special brazing technology, firmly Clear numbers of tips Clear Serial Number on carbide body/ makes it easily to track the feedback information. iper tip inserts can improve the surface finishing of workpiece, increase machining efficiency, mini tip inserts can reduce the cost of

 Open the catalog to page 33
WORLDIA PCBN Inserts for Hardened Steel catalogue-34

Wiper PCBN Inserts The rule of insert code please refer to page B01-B02 PCBN Positive Inserts

 Open the catalog to page 34
WORLDIA PCBN Inserts for Hardened Steel catalogue-35

Wiper PCBN Inserts PCBN Negative Inserts XMtfM ANSI

 Open the catalog to page 35
WORLDIA PCBN Inserts for Hardened Steel catalogue-36

Wiper PCBN Inserts _PCBN Negative Inserts_ The rule of insert code please refer to page B01-B02

 Open the catalog to page 36
WORLDIA PCBN Inserts for Hardened Steel catalogue-37

Wiper PCBN Inserts _PCBN Negative Inserts_| fc^-^ B^c* ^SllfWl ANSI

 Open the catalog to page 37
WORLDIA PCBN Inserts for Hardened Steel catalogue-38

Chip Breaker PCBN Inserts Clear mark of PCBN material mini tip,less cost and better performance. Clear numbers of tips Clear Serial Number on carbide body/ makes it easily to track the feedback information. Special brazing technology, firmly Chipbreaker inserts can slove the problem of long chips while the

 Open the catalog to page 38
WORLDIA PCBN Inserts for Hardened Steel catalogue-39

Chip Breaker PCBN Inserts PCBN Negative Inserts XMtfM ANSI

 Open the catalog to page 39
WORLDIA PCBN Inserts for Hardened Steel catalogue-40

Chip Breaker PCBN Inserts The rule of insert code please refer to page B01-B02 _PCBN Negative Inserts_

 Open the catalog to page 40
WORLDIA PCBN Inserts for Hardened Steel catalogue-41

PCBN Standard Inserts Clear mark of PCBN mater Special brazing technology firmly brazed. Clear numbers of tips Clear Serial Number on carbide body/ makes it easily to track the feedback information.

 Open the catalog to page 41
WORLDIA PCBN Inserts for Hardened Steel catalogue-42

PCBN Standard Inserts The rule of insert code please refer to page B01-B02 PCBN Positive Inserts

 Open the catalog to page 42
WORLDIA PCBN Inserts for Hardened Steel catalogue-43

PCBN Standard Inserts PCBN Positive Inserts KSJftia ANSI

 Open the catalog to page 43
WORLDIA PCBN Inserts for Hardened Steel catalogue-44

PCBN Standard Inserts PCBN Positive Inserts The rule of insert code please refer to page B01-B02

 Open the catalog to page 44
WORLDIA PCBN Inserts for Hardened Steel catalogue-45

PCBN Standard Inserts PCBN Positive Inserts m\tt® ANSI

 Open the catalog to page 45
WORLDIA PCBN Inserts for Hardened Steel catalogue-46

PCBN• Standard• Inserts 编码细则请参考B01-B02页 The rule of insert code please refer to page B01-B02 标准型 锋利型 S0102505 S0051502 Standard cutting edge Sharp cutting edge PCBN Positive Inserts 增强型 S0103505 Strong cutting edge Tip Shape Dimensions in mm 刀片结构 刀片参数 ic ød s 标准型 锋利型 S0102505 S0051502 Standard cutting edge Sharp cutting edge PCBN Positive Inserts 增强型 S0103505 Strong cutting edge 英制代码 ANSI Tip Shape Dimensions in mm 刀片结构 刀片参数 ic ød s

 Open the catalog to page 46

All Beijing Worldia Diamond Tools Co., Ltd catalogs and technical brochures

  1. Carbide Rods

    6  Pages

  2. Carbide Insert

    24  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.