PCD Turning Insert

PCD Turning  Insert
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PCD Turning Insert

Product catalog summary
Introduction: The document introduces Worldia's portfolio of PCD and CVD materials, focusing on four PCD grades: PD01E, PD10E, PD32E, and CVDD. These materials are used for non-ferrous machining and applications such as wood, MDF, and silicon aluminum alloys. It provides examples and recommendations for custom inserts and refers to the MANANOVA catalogue for standard inserts.
PCD Material Introduction: The document details the characteristics and applications of different PCD grades. PD01E is noted for its chip resistance, suitable for roughing aluminum alloys. PD10E is a universal grade balancing toughness and wear resistance. PD32E offers wear resistance and edge quality, while CVDD is a pure carbon material ideal for mirror finishes.
Application Recommendations: The document discusses the use of PCD inserts with chip-breakers and wipers, emphasizing their efficiency in improving surface quality and processing efficiency. It provides specific cutting conditions for materials like A6061.
Specifications and Nomenclature: Detailed specifications for PCD and CVDD inserts are provided, including cutting direction recommendations, identification codes, and packaging instructions. A comprehensive nomenclature guide for PCD insert codes is included, detailing shape, tolerance, clearance angle, and other parameters.
Additional Sections: The document includes a questionnaire for customized PCD turning inserts, spindle speed recommendations, and precautions for using turning tools. It also provides a detailed breakdown of standard PCD turning inserts for non-ferrous materials, including shape, tip form, and cutting edge design.
Overview: This document provides detailed specifications and guidelines for various types of turning inserts used in machining, focusing on PCD (Polycrystalline Diamond) tipped inserts for non-ferrous materials. It includes information on insert shapes, sizes, grades, and recommended cutting conditions.
Specifications: The document lists multiple insert types, including TPGT, VBGT, VNGA, CNGA, DNGA, TNGA, CCGT, DCGT, TCGT, and VCGT, each with specific dimensions and grades. The inserts are categorized by their shape (e.g., 60° Positive Screw-down, 35° Positive Screw-down) and cutting edge type. The grades mentioned include PD01E, PD10E, PD32E, and CVDD.
Cutting Speed Recommendations: A table provides recommended spindle speeds based on the workpiece/tool holder diameter, ranging from 12mm to 250mm, with cutting speeds from 80 to 1000 m/min.
Safety Precautions: The document emphasizes the importance of safety when handling cutting tools. Key precautions include wearing gloves and safety glasses, using tools under recommended conditions, and ensuring proper tool installation to prevent injuries from sharp edges, expelled chips, and tool breakage.
Customization and Ordering: A questionnaire section is included for customers to specify their requirements for customized PCD turning inserts. It covers customer information, machining details, workpiece and insert specifications, and expected results.
Conclusion: The document serves as a comprehensive guide for selecting and safely using turning inserts, with a focus on ensuring optimal performance and safety in machining operations.
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Catalog excerpts

PCD Turning  Insert-1

PCD Turning Inserts Standard/Chip breaker/Wiper N BEIJING WORLDIA DIAMOND TOOLS CO., LTD. Tel.: Email: [email protected] Office Address: Room H-03, 5F, M7 Building, No.1 Jiuxianqiao East Road, Chaoyang District Beijing, China 100015 WORLDIA EUROPE GMBH Tel.: Email: [email protected] Office Address: Benzstraße, 38, 71083, Herrenberg Germany

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PCD Turning  Insert-2

Worldia PCD Grades Introduction Standard/Chip breaker/Wiper Cutting Direction Recommendation…………………………………… 05 Identification Code and Package Instruction………………………… 06 Specification of PCD and CVDD Inserts……………………………… 09 Spindle Speed Recommendation ……………………………………… 20 Worldia’ portfolio comprise of a variety of different PCD and CVD materials that will be selected base on customer specific application requirements, according to grain size and features of material, Worldia provides you with four Precautions of How to Use Turning Tools …………………………… 21 Questionnaire for Customized PCD Turning Inserts…………………...

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PCD Turning  Insert-3

Application Recommendation Grade size(μm) PCD Insert with chip-breaker /Wiper PD01E fine grain size PCD material(1µm) is suitable for mirror finishing PD01E has excellent chip resistance is suitable for the roughing and comparable to coarse grain size grade of PCD . for non-ferrous finishing applications. Other successful applications applications.Its high impact resistance and high abrasive resistance are interrupt cutting aluminium alloys. This grade is also commonly used include machining of wood, MDF. PD10E is the universal grade in the market. It’ the first choice for many s This grade is commonly...

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PCD Turning  Insert-4

Cutting Direction Recommendation Recommended cutting direction for turning no-ferrous with PCD tools Identification Code and Package Instruction No-ferrous ■External machining ■Insert Identification Clear identification of tip serial number Batch number coding facilitates tracking and feedback ■Label Identification Continuous cutting: Medium interrupted cuttting: Light interrupted cutting: ■Internal machining Heavy interrupted cutting: Machining material recommedation finish PCD grade Please see page 09-19 Cutting data recommedation Specification Please see page 09-19 Cutting edge and struction Please...

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PCD Turning  Insert-5

NomenclatureRule of PCD Insert Code l.Shape NomenclatureRule of PCD Insert Code WORLDIA Positive Positive Negative angle ll.Positive Rake Angle Code a 00 03 05 10 16. Cutting Edge Length

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PCD Turning  Insert-6

Standard PCD Turning InsertsPCD Tipped for Non-ferrous Standard PCD Turning InsertsPCD Tipped for Non-ferrous Notes: Inserts with more than 1 tip on customer request

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PCD Turning  Insert-7

Standard PCD Turning Inserts PCD Tipped for Non-ferrous Standard PCD Turning Inserts PCD Tipped for Non-ferrous Notes: Inserts with more than 1 tip on customer request Tips form and size Tips form and size Tips form and size Tips form and size Tips form and size Notes:Inserts with more than 1 tip on customer request Tips form and size

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PCD Turning  Insert-8

Standard PCD Turning InsertsPCD Tipped for Non-ferrous Standard PCD Turning InsertsPCD Tipped for Non-ferrous m Notes: Inserts with more than 1 tip on customer request

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PCD Turning  Insert-9

Standard PCD Turning InsertsPCD Tipped for Non-ferrous Standard PCD Turning InsertsPCD Tipped for Non-ferrous Notes: Inserts with more than 1 tip on customer request

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PCD Turning  Insert-10

Notes: Inserts with more than 1 tip on customer request Notes: Inserts with more than 1 tip on customer request

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PCD Turning  Insert-11

Wiper PCD Turning InsertsPCD Tipped for Non-ferrous Notes: Inserts with more than 1 tip on customer request Spindle Speed RecommendationCutting speed—Workpiece/Tool Holer Diameter Cutting speed Vc(m/min)

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PCD Turning  Insert-12

Precautions of How to Use Turning Tools Hazard and Countermeasure Questionnaire for Customized PCD Turning InsertsCustomer Basic InformationI 211 Products NOTE: This catalogue provides essential safety precautions for the proper use of our company's products. For further information, please refer to the guideline, catalogues or contact support team. We are not responsible for any accidents from the any unauthorized modifications. Customer Basic Information

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