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weldable Round- and V-belts Special profiles

weldable Round- and V-belts Special profiles
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weldable Round- and V-belts Special profiles

Product catalog summary
Introduction and Applications
Behabelt specializes in high-quality thermoplastic profiles, including round and V-belts, which are crucial for efficient material flow in automated industrial processing equipment across various industries such as food, packaging, wood, paper, logistics, and construction materials.
Material Characteristics
Behabelt uses high-grade PU and TPE materials, offering various shore hardness grades and colors. Special features include metal and X-ray detectability, hydrolysis resistance, and UV resistance, enhancing safety and durability, particularly in the food industry.
Customized Profiles
Behabelt develops customer-specific profiles with no minimum purchase quantities, with a process that takes 4-8 weeks and includes consultation and in-house tool-shop capabilities.
Product Specifications
The document details specifications for round belts, V-belts, and special profiles, including dimensions, hardness, pretension, coefficient of friction, surface texture, FDA/EC compliance, and reinforcement materials.
Welding Tools and Accessories
Behabelt provides a complete line of welding tools for quick and easy use, minimizing downtime during repairs, essential for on-site fabrication and mounting of belts.
Other Products and Services
Behabelt offers additional products and services, including sample requests and other BEHAbelt products.
Specifications
The document lists different belt products with their hardness, pretension percentages, coefficient of friction against steel, surface characteristics, FDA/EC compliance, and special features. It also details reinforcement materials and dimensions for each belt type.
Procedures
Guidelines are provided for selecting appropriate pulley diameters based on belt material and Shore hardness, emphasizing the importance of correct pulley size for belt longevity and performance.
Standards and Recommendations
The document references DIN 2215 and ISO 4184 standards for V-belt dimensions and recommends pulley materials like steel and aluminum for optimal friction and power transmission.
Special Features and Innovations
BEHAbelt offers specialized welding technology for PU and TPE profiles, including friction welding and hot press overlap welding, highlighting the importance of proper welding techniques for maintaining belt integrity.
Additional Products
BEHAbelt provides elastic monolithic conveyor belts, coatings for timing belts and V-belts, and weldable profiles for conveyor belts, designed for ease of handling and processing.
Key Data from Tables
The tables provide detailed measurements for belt dimensions, pulley diameters, and conveyance weights, including coefficients of friction for various materials and guidelines for calculating belt lengths and pretension requirements.
Conclusion
BEHAbelt specializes in customized profiles made of PU and TPE, offering quick turnaround from design to production. The document serves as a comprehensive guide for selecting and maintaining conveyor and drive belts, ensuring efficient and reliable operation.
Overview
BEHAbelt is a leading manufacturer of belts, offering a wide variety of combinations in surface structures, material properties, and colors, with a unique "MICROclean" surface finish.
Applications
The monolithic belts are primarily used in the food, packaging, and logistics industries. High-quality coating belts made of solid PU are noted for their excellent weldability, suitable for coating timing and V-belts.
Coating Materials
These materials enhance grip, allow for accumulation operations, and ensure better release of conveyed materials with low abrasion. The "PUtex" coating is presented as an alternative to Linatex (rubber).
PU Weld-On Profiles
BEHAbelt offers various PU weld-on profiles for conveyor belt finishing, including sidewalls, cleats, belt edges, and V-guides, with excellent weldability ensuring robust and durable connections.
Specifications and Testing
The specifications are based on current knowledge and experience but do not exempt processors from testing the products themselves due to various processing effects. Legal compliance and trademark rights are the responsibility of the product recipient.
Product Samples
BEHAbelt offers free samples of required products, including standard, metal and X-ray detectable, intralogistics, and direct food contact samples, with a sample folder available.
Contact Information
BEHA Innovation GmbH, In den Engematten 16, 79286 Glottertal, Germany. Phone: +49 7684 9070, Email: [email protected], Website: www.behabelt.com
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Catalog excerpts

weldable Round- and V-belts Special profiles-1

Weldable Round- and V-belts Special profiles Product overview, applications, features and accessories

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^ Behabelt specializes in designing and extruding a high quality line of thermoplastic profiles. Our portfolio includes round and V profiles, with and without reinforcement as well as a wide variety of special profiles. Customer specific custom profiles can be produced efficiently and at a low cost due to an in house tool shop and state-of-the-art extrusions lines. ^ 03 Introduction / industries and applications 08 Hollow round belts / twisted round belts 13 Pulley shapes / pretension 18 Other BEHAbelt products 20 Sample request

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Extruded thermoplastic profiles in conveying and material handling Many products large and small are manufactured, packaged and shipped on highly automated Industrial processing equipment. E fficient and reliable material flow through the manufacturing p rocesses requires a wide range of conveying solutions. Round and V-profiles from Behabelt can be ordered in rolls and fabricated to the final dimensions or mounted and welded on site with our own dedicated tools. Our complete line of Behabelt welding tools are quick and easy to use minimizing down time on repairs. BELT PROFILES AND SPECIAL CHARACTERISTICS...

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Materials and special features BEHAbelt offers a broad spectrum of belting profiles made of PU and TPE. Our products are available in various shore-hardness grades to ensure optimal performance and longevity in power transmission and conveying applications. At BEHAbelt you get extruded Round belts, V-belts and special profiles with smooth or rough surfaces as following: OVERVIEW PU – from 65° to 95° Shore A TPE – from 40° to 63° Shore D d ifferent color variants - e.g. white, various blue colors, red, orange, green, beige, transparent and many more Round belts - from 2mm to 20mm diameter V-profiles...

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If a standard profile does not fit to your application, BEHAbelt is ready to develop customer specific profiles - based on your input and design requirements! ■ According to your specifications and design! ■ No minimum purchase quantities ■ Many years of experience, in-house tool-shop, individual consultation ■ Development of customer specific profiles, belts and coatings ■ Optimized for your application ■ Based on your design ■ Exclusivity / Protect the After Sales Market and Sparepart Business ■ Special material combinations possible ■ Optimize your application through tailor-made profile geometry...

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General advice: Information on the transport weight is based on the assumption p=0.5 I Data and specifications valid for belts: Temperature range 20°C (±10°C) I Indication of minimal pulley diameter applies to neutral layer of the belt (for products with overlap-welding +30%) I Pre-tension: for products with overlap-welding the indicated min.-value applies I „HY“ in field ..Special Feature'1 stands for ,Hydrolysis and microbial resistance‘

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Hollow round belts Product Hollow round belts should be generally installed with welded joining. However, in case of emergency repairs, they can be fixed with fitting-connectors to reduce downtime. Brass fitting Twisted round belt (with hook joint) Twisted round belts with hook joint are applicable as live roller drive belts, whereas several belts are installed on on shaft. The mechanical hook joint enables quick and easy assembling. Twisted round belts are available in fabricated length from 250mm to 710mm. Further BEHAbelt round belts 0 3mm are also available as a version. Effective Diameter:...

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Twin-V-belts are an ideal solution for the reliable conveying of product strands e.g. on spreader applications in Food (Bakery or Confectionery) processing. Our portfolio includes various design and shore hardness options as well as reinforced products. T-Profiles T-profiles are a very good solution to convey different light-weight goods and food product. On such conveyors there are usually several T-profile belts installed parallel to each other. The V-guide on the running side ensures a straight and precise movement. BEHAbelt offers T-profiles in various geometries, shore-hardness and color...

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Ridge-top-V-belts by BEHAbelt are made of weldable PU or TPE. They are specially suitable for demanding conveyor applications in tile processing and production of construction materials. This product range is made of durable compounds in different shore-hardness-grades. General advice: Information on the transport weight is based on the assumption pi=0.5 I Data and specifications valid for belts at temperature 20°C (±10°C) I Indication of minimal pulley diameter applies to neutral layer of the belt I with horizontal overlap welding, the pulley diameter is not affected I Pre-tension: for products...

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BEHAbelt specializes in customized profiles made of PU and TPE.Our in house tool shop combined with our technical expertise allows for quick turn around from inception to design and production. Product Wing Top PU80A T-Profil PU80A Surface smooth smooth Special feature Reinforcement half round half round General advice: Information on the transport weight is based on the assumption p=0.5 I Data and specifications valid for belts at temperature 20°C (±10°C) I Indication of minimal pulley diameter applies to neutral layer of the belt I with horizontal overlap welding, the pulley diameter is not...

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The minimum pulley diameters are to be selected according to the values given in the tables. These have been chosen according to the material quality (Shore hardness) due to the relatively low transport speed - from experience less than 2 m per second. Since the goods are pulled, the drive pulley should be provided at the end of the transport path. The geared motors should always be equipped with a soft start or frequency converter. The diameter of the pulley has a significant effect on the life (service life) of the belt. The specified minimum pulley diameters in mm should not be undercut, but...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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