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Crushing Solutions

Crushing Solutions
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Crushing Solutions

Product catalog summary
Company Overview
Founded in 1908, BEDESCHI has extensive experience in handling various materials, particularly sticky ones like clay. The company expanded its expertise from bricks to cement in the 1950s, enhancing its crushing systems.

Design Features
BEDESCHI offers customizable solutions with differential speeds for crushing, utilizing compressive, shear, and tensile stresses. The rollers operate at low speeds (1.5 to 3 m/s), minimizing fines and wear, and are capable of handling plastic materials effectively.

Crushing Solutions
BEDESCHI provides two main types of crushers: the Double Roller Crusher (RI - Normal Duty) and the Sizer (RL - Heavy Duty). These solutions are compact, space-efficient, and flexible, allowing for adjustable output gaps and roller speeds.

Benefits
The crushers minimize fines, which is crucial for efficiency in industries like cement and aggregates. BEDESCHI crushers produce significantly fewer fines compared to impact crushers (33% vs. 73%). They also offer reduced maintenance costs and power consumption (0.2 to 0.5 kW/T).

Design Details
The Sizer RL Drive features independent motorization for each rotor, with wear-resistant teeth and a rigid frame. The Double Roller Crusher RI Drive uses electric motors with V-type belts. Both designs include scrapers for handling sticky materials and spring-mounted bearings for rotor movement.

Configurations and Applications
BEDESCHI offers stationary, mobile, and semi-mobile crushing units, suitable for various materials like shale, limestone, clay, and coal. The company has a strong global presence with references in Europe, Africa, and beyond.

Contact Information
BEDESCHI has offices worldwide, including in the USA, Dubai, India, Morocco, the UK, Hong Kong, Australia, Germany, and Italy. For more information, visit their website at bedeschi.com.
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Catalog excerpts

Crushing Solutions-1

Optimize your crushing process with BEDESCHI solutions: your expert, for sticky materials too!

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Crushing Solutions-2

Founded in 1908, BEDESCHI has an outstanding experience in handling different types of materials, starting from the very beginning, when the first extruder was awarded, in 1909, the Certificate of Honor and First-Degree Gold Medal for processing sticky material like clay. In the 1950s, the know-how acquired in bricks was successfully applied to the cement world. From then on BEDESCHI strengthened its experience in the application of crushing systems. SINCE 1908, TAKING THE BEST FROM THE PAST TO BUILD A BETTER FUTURE

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Crushing Solutions-3

DESIGN FEATURES Any solution can be customized to create a tailor-made installation for the customer’s needs. By employing differential speeds, the material is crushed not only by compressive forces but also through a blend of shear and tensile stresses. Different speed to achieve best boulder crushing position. Better compression strength or tensile and shear stress for plastic materials. The peripheral speed of the rollers is slow, between 1.5 and 3 m/s – compared to the speed of the impact machines, which is over 15 m/s. The rollers turn in opposite directions to allow the material to flow...

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Crushing Solutions-4

YOUR BENEFITS The company offers two different kinds of crushers for your applications. Take advantage from our compact design. With its Double Roller Crusher (RI - Normal Duty) and Sizer (RL - Heavy Duty), BEDESCHI has a dual-pronged approach to material processing. BEDESCHI DOUBLE ROLLER CRUSHER (RI - NORMAL DUTY) MAIN FEATURES BEDESCHI’s crushing solutions are more compact than any other system for the same application available on the marketplace; they are space-efficient, presenting the perfect solution for facilities with limited space. BEDESCHI SIZER (RL - HEAVY DUTY)

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Crushing Solutions-5

Keep your operation at maximum flexibility. MAIN FEATURES Minimize your fines. BEDESCHI’s crushers are flexible solutions: MAIN FEATURES The limitation of fines is a requirement in different industries. In the cement industry and in general, in the handling process, it is crucial for the efficiency of stacking and reclaiming units that come after the crushing system (less clogging, power absorption, wear and dust emissions). In the aggregate industry fines are considered a poor material, therefore the limitation of fines results in better product quality and higher margins. The limitation of...

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Crushing Solutions-6

Minimize your maintenance costs. MAIN FEATURES Our crushers can be installed on slide rails so that the crusher can easily be moved from its working position for maintenance. These crushers have turned out to be particularly effective in situations where standard crushers experience problems. In addition, the rollers are equipped with adjustable scrapers, allowing for straightforward cleaning, even when dealing with sticky materials. TRAVELLING WHEEL Optimize your power consumption. MAIN FEATURES The BEDESCHI solutions consume between 0.2 and 0.5 kW/T, less power than other machinery on the market...

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Crushing Solutions-7

DESIGN DETAIL BEDESCHI SIZER (RL - HEAVY DUTY) FRAME Very rigid frame structure to withstand shatter-induced stresses. Easy accessible lateral maintenance door. BEDESCHI DOUBLE ROLLER CRUSHER (RI - NORMAL DUTY) CRUSHER ROLLERS Rollers are made of full steel machined discs assembled together; this enhances the machine’s strength and, with the weight, improves the entire system’s inertia for better crushing. TEETH Teeth are an integral part of the rollers, guaranteeing a rugged crushing surface. They are protected by wear-resistant welding. The number of teeth on each roller, their position, tooth...

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Crushing Solutions-8

YOUR BENEFITS AT A GLANCE The BEDESCHI crusher beats impact crushers in a number of aspects: Explore our trio of configurations for Crushing Units. STATIONARY CRUSHING UNIT MOBILE CRUSHING UNIT SEMI-MOBILE CRUSHING UNIT REFERENCES BEDESCHI CRUSHER IMPACT CRUSHER Crushing of plastic clay Very good applicability Crushing of moist and sticky materials Very good applicability Installation cost & civil works Cost advantages Investment costs Cost advantages Maintenance costs for wearing parts Cost advantages BEDESCHI portfolio Crushing of hard rocks Crushing of clay REFERENCES IN THE REST OF THE WORLD...

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Crushing Solutions-9

BEDESCHI CRUSHERS REFERENCES CHARACTERISTICS Machine Type

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Crushing Solutions-10

BEDESCHI S.P.A. Via Praimbole, 38 – 35010 Limena (PD) – Italy Phone +39.049.7663100 - Fax. +39.049.8848006 [email protected] Via Provinciale, 25 – 24040 Lallio (BG) – Italy Phone +39.035.691085 - Fax +39.035.692382 Via Ovada, 1 – 16158 Genova (GE) - Italy Phone +39.049.7663100 - Fax. +39.049.8848006 BEDESCHI AMERICA INC. 2600 N. Military Trail, Suite 245 Boca Raton, FL 33431 USA P +1.954.6022175 [email protected] BEDESCHI DUBAI Dubai – United Arab Emirates [email protected] BEDESCHI INDIA PRIVATE LIMITED Logix City Centre, 7th Floor, Plot No. BW-58, Sector-32 Noida, Uttar Pradesh...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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