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ampliTex™ 5040

ampliTex™ 5040

ampliTex™ 5040

Product catalog summary
Fabric Construction
The ampliTex® 5040 is a bidirectional fabric made from flax fibers oriented at 0° and 90°, featuring a balanced twill 2/2 weave. It has a yarn tex of 300 TEX and a fabric weight of 300 gsm, with 150 gsm in each direction. The standard width is 1000 mm, and the roll length is 50 m.
Product Description
This fabric is designed for manufacturing high-performance, low environmental impact fiber-reinforced composite products. It offers excellent drapability for complex shapes and high laminate stiffness due to its low crimp weave and zero-twist yarns.
Performance Advantage
The flax ampliTex® 0°/90° 300 gsm can replace a 495 gsm glass fiber fabric for equivalent tensile stiffness and a 410 gsm glass fiber fabric for equivalent compressive stiffness. It can also substitute a 600 gsm carbon fiber layer when combined with powerRibs fabrics 5019 and 5020.
Technical Specifications
The fabric has a tensile modulus of 18.1 GPa and a strength of 224 MPa when aligned with the fibers. The density is 1350 kg/m3. These properties are measured on samples with 6 layers aligned at 0°, using prepreg resin VTC401.
Processing Guidelines
The fabric is compatible with epoxy and polyester resins and various molding processes. It has near-zero CTE, making it compatible with carbon fibers. Flax fibers should be dried before use to prevent moisture-related issues. A fiber weight fraction of 50% can be achieved with process pressure over 5 bars.
Ecological Aspects
Flax used in ampliTex® is grown in France and Belgium, contributing to a negative global warming indicator due to CO2 sequestration. The fabric has lower human toxicity, greenhouse gas emissions, and non-renewable energy consumption compared to glass fibers.
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Catalog excerpts

ampliTex™ 5040-1

Preliminary Product Data Sheet, V1 ampliTex® Art. No. 5040 Product description Bidirectional fabric with fibers oriented at 0° and 90°, suitable for manufacturing fiber reinforced composite products with a high performance and a low environmental impact. ampliTex® 5040 has a very good drapability and is ideal for complex shapes. High laminate stiffness is obtained due to the low crimp twill 2/2 weave as well as zero-twist yarns. Fabric construction Fibre type: Flax (EU) Construction: 0°/90°, balanced twill 2/2 weave Yarn tex: 300 TEX Fabric weight : 300 gsm +/- 5% 150 gsm in each direction Measurements Standard width: 1000 mm Standard roll length: 50 m Performance advantage Considering that glass fibers have a density of 2600 kg/m3 and a tensile modulus of 70 GPa, the flax ampliTex® 0°/90° 300 gsm can replace a 495 gsm glass fiber 0°/90° fabric to have the same stiffness in tension. In compression, the performance of flax is a bit lower, thus the flax ampliTex® 0°/90° 300 gsm can replace a 410 gsm glass fiber 0°/90° fabric to have the same stiffness. This fabric is ideal to be combined with the powerRibs fabrics 5019 and 5020, replacing a 600 gsm carbon fiber layer with same performances in bending. * Properties measured on samples with 6 layers aligned at 0°, manufactured in a press with 6 bars pressure (53% fiber weight, 48% fiber volume fraction), with prepreg resin VTC401.

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ampliTex™ 5040-2

Preliminary Product Data Sheet, V1 ® ampliTex Art. No. 5040 Ecological aspects Grown in France and Belgium, flax used at Bcomp is a regional resource. Processing guidelines Great compatibility with epoxy and polyester Near zero CTE, hence good processing compatibility with carbon fibres Compatible with infusion based processes (vacuum infusion, RTM), wet layup, bladder inflation moulding (BIM) and compression moulding Flax fibres always contain some humidity at ambient conditions. Some resins (especially polyesters) are sensitive to moisture and may badly polymerize or create bubbles. In that...

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