Recycling extrusion lines Bausano’s plastic recycling extruders efficiently process post-consumer and post-industrial plastics, ensuring premium material recovery for reuse in various applications, promoting sustainability.

extrusion lines Bausano Extrusion instinct

Efficient. Customizable. Ahead. Each Bausano recycling extrusion line is a custom-built system, developed to transform post-consumer and post-industrial plastics into valuable resources. A solution engineered to support sustainable production with consistent quality and measurable efficiency. Bausano Extrusion Instinct

Designed to give plastic new value Recycling of industrial PVC waste allows the recovery of high-quality materials from pipes, profiles and production leftovers. Through advanced extrusion processes, Bausano transforms rigid and flexible scrap into new compounds, reducing environmental impact and preserving the material’s original performance. Bausano Extrusion Instinct

Extrusion lines for PVC recycling PVC (polyvinyl chloride) is a versatile thermoplastic that can be transformed into both short-life and long-life products, ranging from packaging materials for the food, medical and cosmetic sectors, to pipes, window profiles, flooring and roofing systems. The ability to recycle both pre-consumer and postconsumer PVC waste allows the material to enter a new lifecycle, contributing to a more circular and efficient plastic economy. Mechanical recycling through extrusion represents a reliable method for reprocessing PVC, though it requires careful control of thermal...

Parallel twin-screw extruder series Bausano offers quality and performance throughout every stage of the process—from feasibility analysis and machine design to production, commissioning and after-sales support. All steps are managed inhouse to ensure complete control and consistency. This integrated approach allows Bausano to deliver tailor-made parallel counter-rotating twin-screw extruders for compounding applications. These extruders are particularly suitable for processing complex formulations with high filler content, such as PVC combined with 100 p.h.r. calcium carbonate. This additive...

TECHNICAL DATA Models Heating zone Cooling zone Screw diameter (mm) L/D ratio Total power (kW) Data contained in this catalogue are purely indicative and may change. Recycling extrusion lines

Feeding system Horizontal volumetric feeder Volumetric dosing is based on delivering a fixed volume of material per unit of time, offering a practical alternative to gravimetric systems, which rely on weight-based measurements. This method is particularly effective for feeding granules, rigid plastics, and regrinds, where precision, repeatability and mechanical simplicity are essential for process stability. Optimised flow control Bausano’s horizontal feeders are engineered with a specially designed screw, whose geometry ensures stable material transport and constant throughput. A vertical agitator,...

Screen changer The melted material coming from the extruder flows to an inner channel crossed by a plate with appropriate filtering capacity (breakers), prepared to insert various sized nets based on the desired filtration level. This plate, which is activated by a cylinder controlled by a hydraulic control unit, slides in the work positions. Safe and efficient screen changer system A Position During filtration, one of the two screen cavities is in the melt flow. Both safety guards are closed. Once a certain level of contamination is captured by the filter in the melt flow, the operator drives...

TGPO The TGPO frontal air cutter by Bausano features a system of knives mounted on a self-centring rotor, directly rotating on the extruder’s die plate. This configuration allows smooth and controlled cutting, ideal for temperature- and shear-sensitive plastics, while preserving material properties during processing. The system ensures consistently low blade surface temperature, preventing the formation of residues or thermal degradation. Thanks to the precise alignment between the knives and die plate, the result is a clean cut with excellent pellet geometry and very low dust — a key factor...

The L4/M cutter is equipped with a system of three rotating blades mounted on a self-centring ball joint. This mechanism ensures constant and balanced contact with the granulating head, reducing wear and enabling precise, repeatable cuts. Blade adjustment is simplified, helping to maintain uniform pellet size over time. The unit includes a robust 2.2 kW asynchronous motor, managed directly from the extruder’s control panel via inverter. The cutter is enclosed in a protective cover with forced air circulation and an integrated inspection lamp aimed at the granulation area. Mounted on sliding rails,...

Bausano has developed an advanced cooling system for plastic compound processing, designed to ensure high thermal efficiency and precise granule conditioning. The system includes a vertical transport pipe connected to the cyclone via a quick coupling, allowing fast and secure assembly. The collecting cyclone, entirely made of stainless steel, integrates a mesh filter to retain fine particles, ensuring clean separation. The vibrating cooling tray is self-cleaning and easily removable, simplifying maintenance operations. Cooling is carried out through holed stainless steel surfaces, with forced...

TECHNICAL DATA Total installed power (kW) 2 14 18 18 Data contained in this catalogue are purely indicative and may change. Recycling extrusion lines

Bausano Recycling extrusion lines Bausano S.p.A. Corso Indipendenza 111 10086 Rivarolo Canavese (TO) - Italy Tel. +39 0124 26 326 www.bausano.com All rights reserved Printed in Italy on FSC® certified paper

Extrusion instinct Bausano, international company founded in Italy in 1946, is a leader in developing high-tech industrial solutions for plastic processing. Corso Indipendenza 111 10086 Rivarolo Canavese (TO) - Italy Tel. +39 0124 26 326 www.bausano.com