Safety Lifecycle Navigator
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SAFETY ALLIANCE n BAUMULLER

Please observe the following notes Target group of this document This guideline is aimed at all persons using safety technology or want to. guidelines, standards and regulations for safety technology are mentioned, It is intended to simplify the entry into the technology of safe machines, but the guideline is not exhaustive. Becoming familiar with valid guidelines, in addition to the trainings and services offered by the Safety Alliance standards, and regulations for the application is required in any case. members, and to give you an overview on safety technology basics and necessary...

Your safe way through the safety lifecycle in mechanical engineering

Machinery safety step by step 5 Objectives of safety technology use 6 Machinery safety with BaumOller 7 Open platform for functional safety technology 10 Your benefits as mechanical engineer and operator 10 Advice and support on the way to the safe machine 11 Involved authors and companies 11 Navigation through the safety lifecycle 12 Your starting point - the example machine 13 Start - Legal basis 15 Waypoint 3 - Specification of the risk minimization 30 You have reached your destination! 55 What's next? Traffic information and points of interest 56 Your...

Machinery safety step by step

Machinery safety step by step Objectives of safety technology use In today´s industrial production, more and more complex machines and technical systems are used. On the one hand, safety technology use should exclude danger for people, environment and machines or at least reduce it to an acceptable level. On the other hand, the availability of machines and production facilities should not be more limited than absolutely necessary. Thus, basic objectives for safety technology use are: • voidance of accidents which can be caused by incorrect a behavior of machines or people • reventive health...

Machinery safety    with Baumüller

Machinery safety with Baumüller A guideline for safety of machinery The European machine manufacturers and users must comply to the safety requirements of the standard EN ISO 13849, which has come into force. The standard is supposed to offer an uniform level throughout Europe for the protection of individuals, the environment and the systems against technical errors or operating errors. This is supposed to be performed without affecting the productivity of the machines and installations and is the responsibility of the machine manufacturers as well as of the users. In the Safety Lifecycle...

Open platform for functional safety technology The Safety Alliance is an association of automation manufacturers, technology and solution providers, specialists and service providers for functional safety technology. With the formation of the Safety Alliance, the proven concept of an open technology platform, based on scalable and interoperable software components, becomes a comprehensive solution architecture for functional safety. Leading automation manufacturers, solution providers, service providers and users of safety technology complement each other’s competencies with regard to...

n SAFETY BAUMULLER allianceAdvice and support on the way to the safe machine The Safety Lifecycle Navigator is an overview document for better understanding the processes related to the "safe machine" using a specific example. You will learn, among other things, that "following recipe instructions" is unfortunately not possible in the field of machinery safety. Each safety solution is as unique as the machine, for which it is implemented. This way, a customized safety concept is developed, step by step, from one waypoint to the next. Many steps on the way to the safe machine will become...

Navigation through the Safety Lifecycle

Navigation through the safety lifecycle Your starting point - the example machine Figure 1: Example machine without safety equipment The example machine displayed in Figure 1 is the starting point of our considerations. It is a lathe used for machining workpieces that are fixed by clamping jaws in a fast rotating tool. Workpieces are to be clamped and adjusted regularly before each new machining process. The example machine is displayed without installed safety measures. This simplified example shows the individual steps on the way to the safe machine. Nevertheless, the display is complete...

Navigation through the safety lifecycle Route planning START EN ISO 13849 Figure 6: Simplified V model of the software lifecycle Legal basis Waypoint 1 Safety planning Specification of the safety function Validated software Safety-related Validation software specification Waypoint 4 Validation planning System design Integration test (incl. wiring test) Module design Module test Figure 2: Definition of the waypoints in conformity with EN ISO 13849-1:2008 (D) The "map" with the "route plan" in Figure 2 describes the shortest way from the example machine to the finish of the safe machine,...

Navigation through the safety lifecycle n Which guidelines and standards are valid for my product? The machine specification must be completed. General procedure Machinery Directive and CE marking Quote from the Machinery Directive (MRL) [1]: "The manufacturer of machinery or his authorized representative must ensure that a risk assessment is carried out for the machinery which he wishes to place on the market. For this purpose, he should determine which are the essential health and safety requirements applicable to his machinery and in respect of which he must take measures." The CE...

Navigation through the safety lifecycle n {SiA F E T Y BAUMULLER alliance Responsibility Manufacturers and retailers have the legal obligation to comply with European Community requirements for the equipment and operation of machines and systems. The manufacturer or his authorized representative established in the Community is responsible for the compliance with the provisions, the issue of an "EU declaration of conformity" (for ready-to-use machines) or a "declaration by the manufacturer" (for not ready-to-use machines and safety components) as well as the affixing of the CE marking. If...