b maXX_2019

b maXX_2019
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b maXX_2019

Product catalog summary
Overview
The document provides a comprehensive overview of Baumüller's b maXX series, focusing on modular servo controllers and drives designed to enhance machine flexibility, productivity, and efficiency. The series includes various models such as b maXX 5000, 5500, 5600/5700, and others, each tailored for specific power ratings and applications.
b maXX 5000 Series
This series is highlighted for its modular design, allowing for easy expansion and integration into existing systems. It supports a wide power range (1 to 215 kW) and offers various cooling options (air-cooled, water-cooled, cold plate). The system is designed for future reliability and easy adaptation to changing production processes.
b maXX 5500 Series
The b maXX 5500 extends the 5000 series with mono units, covering power ratings from 10 to 315 kW. It integrates safety functions like SLS (safely limited speed) and SLP (safely limited position) and features integrated rectifiers, DC link capacitors, and inverters.
b maXX 5600/5700 Series
These series are designed for industry-specific applications requiring peak or nominal load capabilities. They offer compact designs with water cooling, reducing space requirements in control cabinets. The series supports optimized drive solutions for specific industry needs.
Technical Specifications
The document provides detailed technical data for various units, including supply and regenerative units, axis units, and specific models within each series. Key parameters include power ratings, overload factors, dimensions, and cooling methods.
Additional Features
The b maXX series includes features like electronic type plates for storing motor-specific and customer-specific data, various encoder systems, and a control panel for parameterization and commissioning. Optional modules are available for expanding analog and digital I/Os and fieldbus capabilities.
Customer Benefits
The modular design and integrated safety features of the b maXX series offer cost-effective solutions, reduced energy consumption, and enhanced machine safety. The systems are designed for easy integration and expansion, providing flexibility and scalability for various industrial applications.
Energy Storage and Cost Efficiency
The document discusses the benefits of temporary energy storage in dynamic applications, particularly in the b maXX 5000 converter generation. Key advantages include reduced energy use, peak load leveling, lower thermal radiation, and smaller control cabinet dimensions. This setup allows for controlled system shutdowns during errors or power failures, eliminating the need for an independent power supply and reducing costs.
Drive-Integrated Safety
Baumüller emphasizes compliance with safety standards EN ISO 13849 through a holistic automation system approach. The b maXX-safePLC is a central component of this safety concept, integrating safety functions into the automation system. The SAF modules (SAF-001, 002, 003) provide scalable safety functions up to SIL 3 and PLe, ensuring machine safety and future compatibility.
Safety Modules and Standards
The document outlines the safety functions of various SAF modules, which include STO, SS1, SS2, SOS, and others. These modules are controlled via I/O and field bus, with integral parameter memory for storing safe and unsafe parameters. Baumüller’s safety solutions conform to PLCopen Safety standards and integrate into centralized, modular, and hybrid automation structures.
b maXX-softdrivePLC
The b maXX-softdrivePLC eliminates the need for separate control hardware by combining motion control and SPS functions. It supports decentralized control architecture and simplifies programming with the ProDrive tool. The system runs synchronously with the control cycle, offering cost savings and easy implementation of control tasks.
Single Cable Solution
The b maXX 5000/3000 series introduces a single cable technology for power and feedback systems, reducing wiring complexity and costs. This technology supports accurate positioning and reliable data transmission, enhancing system performance and reducing peripheral equipment size.
Modular Servo Controller
The b maXX 4000 series offers a modular servo controller with up to eleven inserts for plug-in modules, allowing customization for specific automation tasks. The system supports various field bus systems and provides integrated intelligent control through the b maXX-drivePLC module.
b maXX-drivePLC
The b maXX-drivePLC module enhances drive intelligence, allowing fast access to drive controller setpoints and values. It supports complex motion and control functions, reducing control cabinet size and increasing system stability. The module integrates with the b maXX 4400 series, offering synchronized access to drive controller values and reducing communication program requirements.
Specifications
  • b maXX 4400: Offers a performance range from 1.1 kW to 315 kW, with integrated rectifiers, DC link capacitors, and inverters. It supports various cooling methods and includes safety features compliant with EN ISO 13849.
  • b maXX 4100: Regenerative power supply units that return excess brake energy to the AC mains, reducing energy costs. Available in frame sizes covering 35 kW to 150 kW.
  • b maXX 4600/4700: Designed for peak and nominal load applications, these devices are compact and water-cooled, suitable for high-performance requirements in sectors like injection molding.
  • b maXX 3300: A compact servo controller for small power ranges up to 5 kW, featuring high rotational accuracy and compatibility with various servo motors.
  • b maXX 2400: A mini servo controller supporting fieldbuses like CANopen and EtherCAT, suitable for applications with supply voltage 9 to 60 VDC.
Key Features
  • Independent processors for maximum PLC and servo controller performance.
  • Integrated brake chopper and regenerative resistor for optimal dimensioning and reduced control cabinet volume.
  • Temperature-dependent fan control for energy efficiency.
  • DC link coupling for energy compensation across power modules.
  • Safety modules for simplified safety circuit integration.
Technical Data
  • Supply voltage ranges from 207–528 V AC, with various chopping frequencies and output voltages.
  • Frame sizes and dimensions vary across models, with specific overload factors and cooling methods.
  • Certification includes CE, CSA, and UL standards.
Applications
The b maXX series is suitable for diverse industrial applications, including automation, robotics, packaging, and energy-efficient systems. The controllers are designed to integrate seamlessly into Baumüller's automation environment, offering consistent system performance and reduced total cost of ownership.
Specifications
The b maXX 1000 is a frequency converter designed for vector control of standard motors, available in three sizes with output power from 0.2 kW to 11 kW. It includes an integrated EMC filter, numerous protective functions, and supports CANopen fieldbus system. The converter offers adjustable pulse width modulation (PWM) from 1 kHz to 15 kHz and a rotating field frequency range of 0.1 Hz to 400 Hz.
Technical Data
The b maXX 1000 operates on supply voltages of 200–240 V and 380–480 V, with a supply frequency of 47–63 Hz. It features an internal 24 V DC electronics supply, IP20 protection, and operates in temperatures from -10°C to 50°C. Certification includes CE and UL.
Functionalities
Key features include comprehensive protective functions, intelligent output current monitoring, automatic energy-saving, auto-tuning, and slip tracking. It supports 15 preset speeds and offers a detachable keypad option.
ProDrive Software
ProDrive simplifies commissioning and operation of b maXX controllers with an intuitive interface, supporting parameterization, analysis, and remote diagnosis. It integrates motion control and SPS functions, eliminating the need for separate control hardware.
ProMaster Engineering Framework
ProMaster enhances automation solutions with consistent machine configuration, programming, and diagnosis. It supports standards like PLCopen and EtherCAT, managing knowledge through parameters and functions.
HMI and Control Systems
Baumüller offers a range of HMIs with various display sizes and interfaces. The b maXX-drivePLC integrates control functions, supporting decentralized control architecture and complex motion control.
Servo Motors
The document details various servo motors, including DSD, DSC, DSP, DSH, DS/DA, DST2, GDM, DSM, DSE, BPx, DSDI/DSMI, and LSC models, each designed for specific applications with varying power ranges, speeds, and protection types.
Disclaimer
The document notes that all information is subject to change and advises verifying data before use.
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Catalog excerpts

b maXX_2019-1

BAUMULLER b maXX b maXX 5000, b maXX 4000, b maXX 3000 b maXX 2000, b maXX 1000 ProDrive, ProSafePara

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b maXX_2019-3

Added value for our customers Our goal is to enable more flexibility in your machine design and ensuring your machine users the necessary productivity and efficiency in production, thereby giving your machines a competitive edge. That is why the focus of our development is not just the entire system of a machine, but also the added value that we make available to our customers with the modularization of machines, the scalability of components and flexible technology blocks. www.baumueller.com b maXX 5000 – The safe, modular servo controller b maXX 5500 – The servo drive for higher output ratings...

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b maXX_2019-4

b maXX 5000 Servo controller family b maXX 5000 Side-by-side technology b maXX 5000 Mono technology Supply units Axis/double axis units Standard units Peak load units Nominal load units

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b maXX_2019-5

Baumuller sets standards with the servo controller generation b maXX 5000. The further development of the successful b maXX series towards modular systems convinces with high-performance power units in air-cooled, water-cooled and cold plate cooling versions and with flexible expandability and the accessibility to an integrated communication concept. Standardized as well as complex automation solutions can be implemented with Baumuller's converters and controllers within a power range between 1 and 215 kW. The machine and installation requirements with regard to future reliability, flexible expansion...

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b maXX_2019-6

Technical data b maXX 5000 -Supply units Frame size 3 4 DC link power DC link peak power 1) Overload Dimensions Type Frame size [kW] [hp] [kW] [hp] factor W x H xD [mm] Technical data b maXX 5100 -Regenerative units Type 1) for 150 seconds 2) depth air cooling / depth cold plate 3) depth water cooling Height and depth without mounting brackets; Depth including required bending radius of connecting cables Subject to alteration Supply units, regenerative units: Supply voltage: 207 - 528 V ± 0% AC Supply frequency: 50/60 Hz Electronics supply: external 24 V DC Supply rated voltage: 400 V DC link...

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b maXX_2019-7

Technical data b maXX 5300 -Axis units Type Axis units: Electronics supply: external 24 V DC DC link voltage: 540 V rated voltage Chopping frequency: 4/8 kHz Certification: CE, cUL 2) depth air cooling / depth cold plate 3) depth water cooling Height and depth without mounting brackets; Depth including required bending radius of connecting cables Subject to alteration For further information, see the b maXX complete catalog

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b maXX_2019-8

b maXX 5500 – The servo drive for higher output ratings The modular converters 5000 have been extended to mono units in the range 5500. This covers power ratings of 10 to 315 kW and higher safety functions such as SLS (safely limted speed) and SLP (safely limited position) can be integrated up to high power ratings.

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b maXX_2019-9

b maXX 5500 converter familyb maXX 5500 offers a performance range from1.1 kW to 315 kW. All devices have integrated rectifiers, DC link capacitors and inverters. Technical data b maXX 5500 Frame size 1 2 In Imax typ. motor rating Overload Dimensions Type Frame size [A] [A] [kW] [hp] factor W x H xD 1) [mm] Supply voltage: 207-528 V ± 0% AC Supply frequency: 50/60 Hz Supply rated voltage: 400 V DC link voltage: 540 V rated voltage Chopping frequency: 2/4/8 kHz Output voltage: 0-95 % of supply voltage Electronics supply: external 24 V DC (diagnostic capability) Fan connection: frame size 1-3:...

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b maXX_2019-10

The established automation and drive solution b maXX was expanded with the new peak load and nominal load devices of the 5600 and 5700 series. The units complete the b maXX series and are available in five sizes. Therewith, Baumuller meets the requirements of industry-specific applications such as in the field of injection moulding or extrusion processes, because here either short-term peak power or permanent maximum power in constant operation are in demand. The drive can optimally be matched to the power demands of the respective application. Even though the series is equipped with greater...

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b maXX_2019-11

b maXX 5600/5700 - Your benefits at a glance • Optimized drive solution for specific industry requirements • Different sizes available for compatible drive dimensions • Less space required in the control cabinet due to smaller devices and the use of water cooling, control cabinet therefore less expensive to manufacture • Water cooling in the control cabinet provides a cost-effective solution • Compatible with other devices in the b maXX series b maXX 5700 I n Imax Overload Dimensions Type Frame size [A] [A] factor 1) W x H x D [mm] 1) for 1 second with a cycle of 5 seconds Subject to alteration...

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b maXX_2019-12

b maXX 5000 – The modular servo drive Braking energy Brake resistor activation is integrated in the form of a brake chopper. A regenerative resistor is connected externally. This paves the way for optimal dimensioning and also reduces the volume of the control cabinet. Standard cooling air Line filter To optimize configuration from a cost perspective, line filters are always connected in series outside the device. Several power modules can thus be grouped for each line filter resulting in reduced costs for the system as a whole. Temperature-dependent fan control Cold plate The fan is controlled...

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b maXX_2019-13

b maXX 5000/3000 – The modular servo drive Electronic type plate The b maXX 3300 and 5000 series can read or describe a memory area in the encoder system. This so-called electronic type plate is generally divided into two areas: Baumüller-specific memory area: Among other things, this is where Baumüller stores motor-specific data that the converters can automatically read out during commissioning. Customer-specific memory area: The customer can save his or her own data here using the b maXX converter. This begins with the customer-specific item numbers and ends with machine or model numbers....

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b maXX_2019-14

It is also possible to expand with add-on modules for the b maXX 5000 series. There are add-on modules for encoder emulation, expansion of the fieldbus variance as well as expansion of the number of analog inputs and outputs as well as the digital inputs and outputs. IEE-002-001 Rectangle incremental encoder emulation 1 with external 24V power supply SIE-001-001 SSI encoder emulation 2) with external 24V power supply EIP-001-001 Fieldbus optional module Ethernet/IP with rectangle incremental encoder emulation MOD-001-001 Fieldbus optional module Modbus/TCP with rectangle incremental encoder emulation...

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All Baumüller Nürnberg GmbH catalogs and technical brochures

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  2. Imagebroschüre

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  3. Automation

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.