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ColourBrain® Flooring

ColourBrain® Flooring

ColourBrain® Flooring

Product catalog summary
Overview: ColourBrain® Flooring is an advanced automatic optical inspection system designed for quality control in flooring production, applicable to laminate and LVT. It ensures high-speed inspection of planks immediately after profiling, with a capacity of up to 250 planks per minute.
Key Features:
  • Utilizes colour cameras and reflection cameras for inspecting all decors and structures.
  • Equipped with spectrally optimized modules for overlay monitoring, detecting lucency or damage.
  • Capable of inspecting standard widths and long planks up to 2800 mm.
  • High-resolution cameras ensure precise inspection of bevel coatings and production processes.
  • Immediate alarms are triggered in case of deviations or defects.
Inspection Modules:
  • ColourBrain® V-Shape 4.0: Monitors bevel coating with high-speed cameras, ensuring quality and completeness.
  • ColourBrain® Clip: Inspects clip mounting, detecting missing, displaced, or broken clips.
Process Monitoring:
  • Q-live® database provides statistical analysis of defect types and frequencies, optimizing production resources by reducing reject rates.
  • Automatic marking and sorting based on standard quality rules.
Advantages:
  • Modular design suitable for various products and plank dimensions.
  • Over 250 systems installed worldwide, demonstrating reliability and effectiveness.
  • High-resolution edge inspection and fast scanning capabilities.
Technical Specifications:
  • Four independent optical systems with different lighting angles and spectra for optimal defect detection.
  • Continuous data analysis to prevent series problems and improve production quality.
Contact Information: Baumer Inspection GmbH, Lohnerhofstrasse 6, DE-78467 Konstanz, Germany. Phone: +49 (0)7531 99 43 0, Email: [email protected]
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Catalog excerpts

ColourBrain® Flooring-2

Modular for all products. ■ For any flooring production, laminate or LVT. ■ Quality control of planks immediately after profiling at 250 planks/min. ■ Automatic optical inspection with colour cameras and cameras in reflection for all decors and structures. ■ Spectrally optimised modules for monitoring the overlays for lucency or damage. ■ Individual inspection for standard widths or for long planks up to 2800 mm. Process control, fast and precise. ■ Cameras with highest resolution, scan rate and speed. ■ Inspection of the bevel coating for the smallest dropout at over 250 m/min. ■ Inspection...

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ColourBrain® Flooring-3

Quality control prior to packing. Inspection of floor planks for smallest surface and edge faults in the production line. Precise inspection modules for laminate, LVT and digitally printed surfaces guarantee the best detection performance for each product. Automatic grading and marking for standard quality rules with a production rate up to 250 pieces per minute. Inspection of long planks. For the inspection of the long planks, up to 12 camera modules are installed to guarantee the required resolution. Using 4 spectral systems, coating and profiling defects are detected on any decor or surface....

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ColourBrain® Flooring-4

Monitoring of bevel coating. The inspection modules for longitudinal and transversal edges are integrated into the profiling line, directly after the unit for bevel coating. The extremely fast ColourBrain ® V-Shape 4.0 line scan cameras record the coating of the bevelled edge for completeness and quality with highest resolution and scanrate. Analysis of clip mounting. The ColourBrain ® Clip module monitors the correct assembly of the plastic clips after profiling and clip insertion. ColourBrain ® Clip is detecting automatically all missing, displaced or broken clips and rejects the defective...

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ColourBrain® Flooring-5

ColourBrain ® Technology. The patented ColourBrain ® technology imitates human perception for checking decorated surfaces. It learns to differentiate between GOOD and BAD based on few samples. The operator uses an intuitive and easy-to-understand user interface with clearly structured graphical menus to define new products, to set tolerances and to analyse the frequency and cause of defects with statistics and defect images. Quality increase and process monitoring. ColourBrain ® Flooring Systems provide data on the production quality and the reject rate of every production line around the clock per period...

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ColourBrain® Flooring-6

ColourBrain® Flooring ColourBrain® V-Shape 4.0 ColourBrain® Clip ColourBrain® Flooring is an automatic optical ColourBrain® V-Shape4.0 is a compact and ColourBrain® Clip is a compact optical inspec- inspection system with four different camera robust optical inspection module, with high tion module, with the highest resolution, for systems on the grading of planks directly prior speed camera systems, for monitoring the inspecting the clip insertion in the profiling line to packing. bevel coating directly in the profiling line. directly after clip mounting. ColourBrain®...

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