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ColourBrain® Deco

ColourBrain® Deco

ColourBrain® Deco

Product catalog summary
Overview
ColourBrain® Deco is an advanced automatic optical inspection system designed for high-resolution inspection of printed and coated materials. It is capable of detecting the smallest defects on printed decors, coated surfaces, or within the materials themselves. The system offers inline colour monitoring and high-speed detection and classification of defects, ensuring stability in the production process with immediate alarms for any deviations.
Specifications
The system uses Baumer Inspection high-speed cameras and is scalable for various applications. It employs the same software and algorithms across different processes, providing a consistent user interface and defect classification method. The system is modular, using different modules, angles, and LED line illuminations to ensure optimal contrast for all materials and production processes.
Inspection Capabilities
  • Lacquered Decor Paper: Inspects printed decor paper for foil-wrapped furniture panels at speeds up to 450m/min with a resolution of 0.2mm.
  • Printed and Coated Foil: Analyzes both top and bottom sides of printed foil, detecting printing problems and surface flaws.
  • Paper, Film, or Foil: Installed in production lines for decor paper, film, or foil, using high-speed cameras for surface analysis.
Advanced Features
The system includes Baumer's FlashingSky® illumination for inspecting all materials and provides a comprehensive solution including installation and training. The ColourBrain® DoD variant offers higher resolution for digital printing inspection, adapting inspection parameters automatically with print job changes.
Quality Improvement and Process Control
ColourBrain® DoD monitors digital printed web material, detecting flaws caused by printing units or base materials. It uses spectral-specific illumination for optimal contrast and employs high-speed algorithms for defect detection and classification.
Data Management
The Q-live® database system provides tools for analyzing and optimizing production processes, storing defect data for statistical analysis. The system automatically adapts to different print jobs, grading defect visibility for human observers.
Conclusion
ColourBrain® Deco and DoD systems offer comprehensive inspection solutions for various materials and production processes, ensuring high-quality output and efficient process control.
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Catalog excerpts

ColourBrain® Deco-1

■1 Baumer Passion for Sensors ColourBrain® Deco Automatic optical Inspection of printed and coated material.

 Open the catalog to page 1
ColourBrain® Deco-2

The new dimension for web inspection. With ColourBrain® Deco, Baumer Inspection provides one system for all applications in printing and coating of web material. ColourBrain® Deco. Inspection and Process monitoring. ■ High resolution inspection, single or double sided. ■ Detection of smallest defects on printed decors, on coated surfaces or in the materials. ■ Inline colour monitoring. ■ High speed detection and classification of all defects and deviations. ■ Control of stability of the production process and immediate alarms in case of drifts. ONE system for all applications. ■ Same Baumer Inspection...

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ColourBrain® Deco-3

Inspection of lacquered decor paper. Automatic optical inspection of printed decor paper for foil wrapped furniture panels. At production speed up to 450m/min the systems guarantees a resolution of 0,2mm. Cameras and illumination in different orientation detect smallest defects like scratches, spots of dirt, gloss variation and variations in embossing. Inspection of printed and coated foil. In the production of printed foil, ColourBrain ® Deco is analyzing top and bottom side. Top side colour cameras and cameras in reflection detect printing problems and every flaw on the surface. Bottom side...

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ColourBrain® Deco-4

Inspection of digital printed web or board. In digital printing production lines hundreds of thousands of printing nozzles of CMYK colours must be perfectly controlled. ColourBrain® DoD is inspecting the printed surface with an extremely high resolution to detect every missing or interrupted nozzle. The system is designed for board and web inspection up to 720dpi resolution and up to 150m/min printing speed. Quality improvement and process control. ColourBrain® DoD is designed for the inspection of digital printed web material like foil, paper, particle boards or glass sheets. All flaws caused...

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ColourBrain® Deco-5

ColourBrain ® Technology. The patented ColourBrain ® technology imitates human perception for the inspection of decorated surfaces. Every defect is classified according to its cause by Baumer’s Q-brain ® inline classification. The data base Q-live ® guarantees online process control and statistically analyzes defects and their cause. Q-live ® assists in order to optimize production. ONE Inspection System. All ColourBrain ® Deco systems use same inspection modules for all kind of production in printing or coating. Our clients use same cameras and operate the systems with the same user interface:...

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ColourBrain® Deco-6

ColourBrain® DecoColourBrain® DoD ColourBrain® Deco is a modular inline system for the detection of defects on flexible web material at the production line. By high resolution and high speed line scan cameras, smallest defects and deviations on foil, decor paper and film material are safely detected. Modules with optimized combination of camera and illumination, monitor all different production processes like calendering, extrusion, coating, lacquering, printing or embossing. All defects and their position on the web are documented for quality grading and to optimize later cutting. For statistical...

 Open the catalog to page 6

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