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CeraVision en Inspection of ceramic tiles

CeraVision en Inspection of ceramic tiles

CeraVision en Inspection of ceramic tiles

Product catalog summary
Overview: The document describes the CeraVision® and CeraScreener® systems, which are designed for automatic visual inspection and process monitoring in tile manufacturing. These systems ensure high-speed, reliable, and objective monitoring of tile quality, focusing on defect detection and colour shade sorting.
Specifications:
  • High-resolution and high-speed colour camera systems are used for inspection.
  • Stable colour calibration ensures consistent colour standards over time.
  • Modular inspection systems are available for sorting and process monitoring.
  • Systems can handle various tile sizes, with specific configurations for single, double, and multi-track operations.
Procedures:
  • Defective tiles are detected and sorted out using spectrally-optimized camera systems.
  • Continuous monitoring of production ensures top quality, with early alarm signals to prevent process drifts or serial defects.
  • Operators use an intuitive interface to program new products, define tolerances, and analyze errors.
Norms and Standards:
  • Automatic calibration systems guarantee long-term stable and reproducible processes.
  • Contactless and objective measurement of visual colour appearance, printing design, and glossiness.
Recommendations:
  • Network all inspection systems for automatic analysis of production quality.
  • Utilize the patented ColourBrain® technology for enhanced defect detection and colour sorting.
Key Data from Tables:
  • Tile sorting rates vary based on system configuration and conveyor belt speed, with the Multi Track system achieving up to 1400 tiles per minute at 35 m/min.
  • Standard systems accommodate tile sizes up to 330 x 330 mm2 (fired) or 370 x 370 mm2 (not fired), with XL stations for larger tiles.
Critical Information:
  • Zero defect guarantee through continuous monitoring and high sensitivity defect detection.
  • Systems are designed to simulate human visual perception for accurate inspection.
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Catalog excerpts

CeraVision en Inspection of ceramic tiles-1

CeraVision > Automatic visual inspection and process monitoring >

 Open the catalog to page 1
CeraVision en Inspection of ceramic tiles-2

■■ ■ ■■ ■ Any defective tiles are reliablydetected and sorted outHigh-speed, reliable and objectivemonitoringEasy-to-set colour shade sorting,even for complex tile designsStable colour calibration guaranteescolour standards over longer periodsDefect and deviation detection iscarried out with high sensitivity via spectrally-optimized camera systemsAll error images aredisplayed andsaved, ensuring problems can be quickly detected and improved > ■■■ ■■ ■ Production is continuously monitored to ensure top quality CeraScreener > guarantees the continuous monitoring of the decoration lineContactless...

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CeraVision en Inspection of ceramic tiles-3

Three inspection modules ensure that even thesmallest cracks, chipped corners and colour or print defects are reliably detected and sorted out. The patented ColourBrain > ֮ technologydetects hardly noticeable differences between colour shades and safeguards stable colour shade sorting. CeraVision > CeraVision system CeraScreener ή checks small tilesizes in several independent tracks at extremely high sorting rates. The patented ColourBrain > Acompact and mobile inspection system for monitoring screen printing in the glazing line. The printing designs of various motives are monitored continuously...

 Open the catalog to page 3
CeraVision en Inspection of ceramic tiles-4

Number of tiles per minute at a conveyor belt speed of > 2 50 m/min 200 145 110 40 m/min Single Track 160 11590 Number of tiles per minute at a conveyor belt speed of 35 m/min 200 x 200 mm > 2 140 10075 300 x 300 mm > 2 400 x 400 mm > 2 35 m/min 470 350 30 m/min Double Track 400 300 25 m/min 100 x 100 mm > 2 335 250 150 x 150 mm > 2 Multi Track Number of tiles per minute at a conveyor belt speed of 25 m/min 30 m/min 35 m/min 50 x 50 mm > 2 1000 1200 1400 >

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.