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Capacitive sensors

Capacitive sensors
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Capacitive sensors

Product catalog summary
Introduction
Baumer Group is a prominent manufacturer specializing in sensors and system solutions for factory and process automation. Their capacitive sensors are known for being versatile, contactless, and durable, making them suitable for detecting various materials without direct contact. These sensors are widely used in industrial applications due to their ability to penetrate non-conductive materials, which is particularly useful for measuring filling levels.
Specifications and Definitions
The document outlines detailed electrical and mechanical specifications, including:
  • Sensing Distance: Defined by EN 60947-5-2, it refers to the distance at which a proximity switch changes its signal.
  • Protection Classes: IP ratings indicate protection levels against dust and water, with IP 67 offering immersion protection.
  • Installation: Guidelines for flush and non-flush mounting to prevent interference and ensure optimal sensing distances.
Design and Function
Capacitive sensors are available in cylindrical and rectangular designs, with accessories such as connectors and mounting kits. They are engineered for reliable detection of both conductive and non-conductive materials, even on reflective surfaces.
Applications
These sensors are utilized in various applications, including:
  • Machine tools and graphic machinery
  • Packaging and food industries
  • Medical devices and laboratory automation
They provide reliable detection in challenging environments, such as wafer detection in solar cell manufacturing and granule level detection in injection molding plants.
Innovations and Custom Solutions
Baumer focuses on innovation, emphasizing miniaturization, precision, and robustness. They offer customized sensor solutions tailored to specific customer needs, providing a competitive edge.
Conclusion
Baumer's capacitive sensors are reliable and versatile, suitable for a wide range of industrial applications. Their commitment to innovation and customer collaboration ensures they remain leaders in sensor technology.
Technical Overview
The document provides technical details on sensors with PNP, NPN, and push-pull outputs, focusing on their design, function, and application in detecting conductive and non-conductive media. It includes specifications, connection diagrams, and sensor selection guidelines.
Specifications
Sensors with PNP or NPN outputs have a 3-wire design and operate with direct current (DC). PNP sensors have pull-down resistance, while NPN sensors have pull-up resistance. Push-pull sensors can function as either PNP or NPN depending on wiring.
Connection Diagrams
The document includes diagrams illustrating sensor states (undamped/damped) and their corresponding LED indicators for different sensor types (PNP, NPN, push-pull).
Design and Function
Capacitive sensors detect media by measuring changes in an electrical field. Sensors with a GND electrode are suitable for non-conductive materials, while those without are better for conductive media. The role of the dielectric constant (εr) in sensing distance and media detection is explained.
Sensor Selection
The document provides guidance on selecting sensors based on the medium (conductive or non-conductive) and application (level detection, object detection). It lists various sensor models with specifications like nominal sensing distance, mounting type, and housing material.
Applications
Capacitive sensors are used for level detection in direct contact or through container walls, and for detecting objects or bulk goods. The importance of media conductivity and grounding for reliable detection is highlighted.
Key Data from Tables and Diagrams
The document includes tables listing sensor models with their specifications, such as nominal sensing distance, mounting type, and protection class. Diagrams illustrate sensor designs and connection setups.
Specifications
  • Voltage Supply: 10 ... 30 VDC
  • Current Consumption: Max 20 mA (no load)
  • Output Current: < 200 mA
  • Voltage Drop: < 1.5 VDC
  • Switching Frequency: < 50 Hz
  • Short Circuit Protection: Yes
  • Reverse Polarity Protection: Yes
Mechanical Data
  • Type: Cylindrical Threaded
  • Housing Material: PBT, Brass Nickel Plated, V2A/PTFE
  • Dimensions: 12 mm, 18 mm, 20 mm, 30 mm
  • Housing Length: Varies by model
  • Connection Types: Cable, 2 m; Connector M12
Ambient Conditions
  • Operating Temperature: -25 ... +75 °C, -40 ... +200 °C for high temperature models
  • Protection Class: IP 65, IP 67/65
Field of Application
  • Detection of Non-Conductive Media: Yes
  • Fill Level Detection Through Container: Yes
  • Liquids in Direct Contact: Varies by model
  • Object Detection / Bulk Goods: Yes
General Data
  • Nominal Sensing Distance Sn: 4 mm, 5 mm, 8 mm, 10 mm, 15 mm, 30 mm
  • Sensitivity Adjustment: Potentiometer, 12 to 18 turn
  • Output Indicator: LED Yellow
  • Mounting Type: Flush, Non-Flush
Order References
Various models with NPN/PNP make/break functions, with housing lengths and connection types varying by model.
Additional Features
High temperature proof models available, resistant against chemicals, with stainless steel & PTFE probe for anti-adherence.
Key Models
  • CFDM 20 Series: Features a 5 mm sensing distance, flush mounting, and options for NPN and PNP output circuits.
  • CFDK 25 Series: Offers sensing distances from 2 mm to 15 mm, with push-pull output circuits and compact housing.
  • CFDK 30 Series: Provides adjustable sensing distance up to 15 mm, with sensitivity adjustment via potentiometer.
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Catalog excerpts

Capacitive sensors-1

Capacitive sensors Versatile, contactless, durable

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Capacitive sensors-2

With capacitive sensors from Baumer you can complete almost any task.

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Capacitive sensors-3

Visibly better: Baumer sensors. The Baumer Group is an internationally leading manufacturer of sensors and system solutions for factory and process automation. Partnership, precision and a pioneering spirit – these guiding principles are the hallmarks of Baumer and its staff of about 2,500 employees in 36 subsidiaries and 18 countries around the world. With marked customer orientation, consistently high quality and vast innovation potential worldwide, Baumer develops specific solutions for many industries and applications. Our standards – your benefits. coupled with expertise – both have made...

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Capacitive sensors-4

Innovative all-rounders. Capacitive sensors can detect metallic, non-metallic, transparent, opaque, liquid and solid substances reliably without the need for contact. These properties make them true «all-rounders», which are used in a many different industrial applications. The ability of the measuring field to penetrate non-conductive materials is particularly advantageous for measuring filling levels. Capacitive sensors can be installed outside of a container to detect a filling level inside. This protects the sensor from aggressive media and prevents contamination of high-quality materials...

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Capacitive sensors-5

Table of contents. Introduction Electrical and mechanical definitions Definition of sensing distance Protection classes Installation and mounting procedure Connection diagrams Design and function Detectable media Sensor selection Capacitive sensors Overview Cylindrical designs Rectangular designs Accessories Connectors 44 Connectors/Pin assignment 48 Connectors/Housing types 49 Divers 50 Mounting kits Sensofix 51 Mounting accessories CFDK 25 52 Index Index Capacitive sensors

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Capacitive sensors-6

Baumer – setting standards with innovations. The success story of the Baumer Group is notable in its innovations. In the past years, many trend setting Baumer products have been brought to the market. Particular attention was given to miniaturization, precision and measuring speed as well as robustness of sensors. These attributes set Baumer products apart. In order to realize ambitious future targets, Baumer attaches great importance to research and development. Over 12% of our staff, whether hard- and software engineers, designers or process engineers, develop new products and systems. The...

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Capacitive sensors-7

Comprehensive product range and positioning drives proximity sensors Conductivity sensors Digital cameras Force and strain sensors Inductive sensors Level measurement Magnetic sensors Components and code reader systems Optical inspection systems Photoelectric sensors Precision switches My-Com Pressure measurement Process analysis Process displays Speed switches positioning systems

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Capacitive sensors-8

Sensor solutions. sensors sensors Photoelectric sensors Vision sensors Ultrasonic sensors Magnetic sensors recision switches My-Com P apacitive C Whether for object or position recognition, measuring, a miniaturized or exceptionally robust design – Baumer has the right sensor for every a ­ pplication. Different sensor functions in standard housings ease assembly for the user and limit the setup time to a minimum. Baumer can supply a wide range from inductive to vision sensors and advise you co

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Capacitive sensors-9

Solutions customized for each customer No range of products will ever be large enough to provide the optimal solution for every application. Often within an application, there are requirements that move in a completely ­ new direction and cannot be fulfilled to the extent desired by the existing solutions in the market. This is why our development engineers work closely with our customers. Sensors customized for each customer are continuously being created while searching for the optimal solution to specific requirements. The range extends from special mechanical housings all the way to completely...

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Capacitive sensors-10

Material-independent object and filling level detection - capacitive sensors. ■ Reliable object detection with sensing distances up aggressive media No matter what material ductive materials opaque materials ■ Reliable detection even on optically reflecting surface side the container possible ■ Closed sensor front in- creases lifetime in case of contact with liquids ■ High wear resistance of the housing increases sensor lifetime in case of contact with granules Granule level detection in injection molding plants ■ Robust design protects the sensors from mechanica Surface-independent detection...

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Capacitive sensors-11

Liquid level monitoring of return flow tanks in laboratory automation Fast and easy sensor installation outside the tanks Long lifetime thanks to robust housing Several self-definable monitoring areas thanks to easy cascading Filling level monitoring in bottling ■ Detection through packaging ■ Quality control of closed packaging at the end of the process possible ■ Color-independent detection increases process safety Ink level detection in offset printing machines ■ Level detection in direct contact with the liquid ■ Dirt and drop retention is suppressed by the sensor ■ Easy and safe functional...

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Capacitive sensors-12

Electrical and mechanical definitions Sensing face Admissible lead lengths Output indicator For proximity switches large lead lengths signify load capacitance of the output and increased influence of interference signals. Lead lengths >5 m should, if possible, be avoided. The LED indicates the current The size of the sensing face is defined by the electrodes. The output. larger the measuring electrode, the larger the electrical field and the greater the sensOil resistance Sensors with all-metal housing ing distance. Electrical and mechanical definitions Most capacitive sensors come standard with...

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Capacitive sensors-13

Definition of sensing distance The international standard EN 60947-5-2 defines sensing distance as follows: sensing distance is the distance at which a standard target moving toward the sensing face of a proximity switch causes a signal change. The sensing distance of capacitive sensors depends on the following factors - Sensor diameter - Sensor design (with/without GND electrode) - Material of the medium to be detected - Size of the approached body Sensing face Standard target Predefined part used for comparative measurement of sensing distances and scanning ranges. The standard target is square,...

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