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Handling Equipment

Handling Equipment
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Handling Equipment

Product catalog summary
Overview
This document details the specifications and features of handling equipment for aligning, jogging, and transporting printed sheets. Manufactured in Germany, the equipment includes models such as STR, BSH, BSB, BZW, BASA, BMR, and BFS-R, each with unique functionalities and technical specifications.
STR Jogging System
The STR system is designed for aligning and jogging printed sheets, suitable for smaller tasks. It features adjustable unbalanced weights, a tiltable table, and optional dividing boards for simultaneous jogging of two reams. It is mobile with castors and offers solid construction and smooth operation.
BSH Pile Hoists
BSH pile hoists are equipped with hydraulic lifting and lowering, a double chain for safety, and a bevelled platform for easy loading. They increase productivity and reduce physical strain on operators. Technical data includes various platform sizes and loading capacities.
BSB Jogging Systems
BSB models include manual and automatic joggers with features like micro-perforated air-table surfaces, strong jogging motors, and variable jogging intensity. Options include pneumatic side flaps and sheet dividers. The systems are designed for precise alignment and increased productivity.
BZW Scale Counters
The BZW system combines jogging and counting, saving time and space. It includes an integrated printer, multifunctional display, and dynamic memory management. It is designed for precise sheet counting before cutting.
BASA Automatic Jogging Systems
BASA systems automate the alignment of various materials, enhancing ergonomics and cost savings. They are suitable for high production volumes and large-format sheets. BASA offers both automatic and manual operation modes.
BMR Multi-Ream Rack
The BMR system provides storage for jogged reams, bridging the gap between jogging and cutting. It operates fully automatically and can store a large number of reams, optimizing order management and reducing air between sheets.
BFS-R Gripper Transport System
The BFS-R system efficiently feeds cutters via the rear table, offering high-speed transport and adjustable clamping force. It is space-saving and can be combined with automatic cutting and jogging systems.
Technical Data
The document includes detailed technical data for each model, specifying format sizes, ream heights, loading capacities, and other critical parameters.
Gripper Transport Systems
Gripper transport systems efficiently move jogged layers from the automatic jogger to the cutter, utilizing one or two buffer spaces for classic rear-table feeding. The system supports combinations with automatic cutting (APS) and jogging (BASA), offering quick feeding, processing of higher layers, and cost-saving productivity enhancements.
Pushing Systems (BTE)
BTE systems transport layers from joggers or loaders to cutters, offering shorter transport times than BFS. They are adaptable to any format and can be combined with BFS-R or front-table feeding. Key advantages include a good cost-benefit ratio and increased productivity.
Board Sorting Rack (BSR)
The BSR is used for processing reams with multiple jobs, keeping them separate until unloading. It features automatic sorting via image recognition and is highly effective when combined with BA F for increased productivity.
Unloaders (BA N and BA F)
Unloaders automate the restacking process, handling single and multiple cuts with high precision. They offer increased productivity, careful material handling, and the latest technology.
Automatic Pile Turners (BSW)
BSW pile turners automate the handling of paper and cardboard stacks, offering tasks like pile turning, alignment, and aeration. They provide comfortable operation, solid construction, and excellent cost-benefit ratios.
Semi-Automatic Pile Turners
Semi-automatic pile turners offer similar functionalities with manual or motor-supported operations, providing a comfortable and reliable solution.
BSW-Z 3-1000 LV
This machine counts and tabs piles of paper, offering features like aeration, waste sheet removal, and precise alignment.
Aupasys Pile Turner
Designed for non-stop automatic sheet-fed printing, the Aupasys pile turner offers fully automatic operations, precise alignment, and energy-efficient features.
Technical Specifications
The document outlines the specifications for three different formats of sheet handling systems. The maximum sheet sizes are 750 x 1060 mm, 1030 x 1440 mm, and 1210 x 1640 mm, while the minimum sizes are 500 x 480 mm, 500 x 860 mm, and 500 x 920 mm. All formats support a maximum pile height of 2000 mm with a pallet and a minimum pile height of 600 mm. Loading capacities vary from 1000 kg to 2000 kg, and the number of aeration nozzles ranges from 2 to 4.
Automatic Positioning Systems
These systems enable automatic cutting, turning, and aligning of sheets. They support tasks such as 90° and 180° layer turning, side-trimming, and dividing cuts. The system can be combined with pushing systems, automatic joggers, and gripper transport systems, enhancing productivity and reducing operator strain.
Automated Cutting System
The system is designed for high flexibility and productivity in medium cutting volumes. It includes components for automatic feeding, cutting, and waste disposal. The system allows for automatic front and lateral alignment, increasing output by up to 80% compared to conventional systems.
Automated Jogging System
This system is tailored for heavy industrial production, combining several automated components for maximum productivity. It features a high-speed cutter, an unloader with automatic format detection, and a fully automatic jogging system with integrated pile logistics. The system supports non-stop operation and efficient processing of different sheet types.
Advantages
The systems offer significant performance increases, ergonomic benefits, and flexibility. They allow for quick setup times and efficient handling of small print runs. The high-speed cutter is equipped with a new knife exchange system for quick and precise operations.
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Catalog excerpts

Handling Equipment-1

Handling Equipment Made in Germany – Choose the Original

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Handling Equipment-2

Pile Hoists with platform. The automated functions relief the operator's physical strain while increasing the efficiency of the high-speed cutter. Features ■ Piles are lifted and lowered hydraulically ■ A double chain guarantees the highest possible safety ■ The platform has a bevelled front-edge so that even large formats can easily be loaded onto the platform (loading with a pallet truck is possible) ■ An adjustable photo-cell verifies constantly that the top of the pile remains at a working-height ■ Casters for mobility Advantages ■ Increase in productivity ■ Decrease or elimination of injuries...

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Handling Equipment-3

All machines in light grey (RAL 7038) instead of blue since 2009 The 60° jogger is a model with an extrem tilt position for difficult to jog material. Features ■ The table is designed with a stainless steel air table with the new micro air nozzles. ■ Side flap with pneumatic tilt ■ Tiltable left or right ■ Stepless adjustment of the tilt position up to a maximum of 60° ■ Variable jogging intensity ■ Extra strong vibration engine Option ■ Second pneumatic side flap Reliable jogging system with purely manual positioning. Features ■ Very smooth surface, micro-perforated air-table-surface ■ Strong...

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Handling Equipment-4

BSB L All Automatic Joggers consist of a stable support, in which the table's up and down movements are precisely guided (no cables are used for stabilization). The jogging table automatically moves into its inclined jogging position and back to the working height. Features ■ The table of the automatic jogger is designed with a stainless steel air table ■ Side flap with manual tilt ■ Tiltable both left and right ■ Variable jogging intensity Options ■ Side flap with pneumatic tilt ■ Ma nually attachable sheet divider for smaller sheets ■ Count by weight scale mounted under the automatic jogger...

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Handling Equipment-5

All machines in light grey (RAL 7038) instead of blue since 2009 The new BSB 3 L professional is able to jog even "difficult" materials, such as metallic paper, pharmaceutical package inserts or labels, much easier and thus quicker than conventional joggers. Features ■ Additional aeration during the jogging process ■ Margin-free air expulsion ■ Highly planed and micro-perforated table surface ■ Micro-perforated side gauges ■ New, powerful jogging motor ■ New air expulsion roller for very high pressure ■ Layer stabiliser Simultaneous jogging and counting saves time and space. Counting prior to...

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Handling Equipment-6

BPS - Pressing Station BAUMANN Pressing Stations remove the remaining air from between the sheets and thus contribute to increasing the cutting-accuracy. The air is effectively removed without any damage to the material. After the pressing station, the ream can be transferred manually onto the cutter's front-table. As an alternative, the ream can be taken out of the pressing station by means of a gripper transport system and will then automatically be transferred onto the cutter's rear-table. All BAUMANN Pressing Stations are very solid and robust and have been designed to cope with the highest...

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Handling Equipment-7

Automatic destacking of reams and automatic transport towards the high-speed cutter. Rear table loading Baumann Loaders typically load the high speed cutter via the rear table. The destacked reams are transported towards the cutter either by a pushing unit "BTE" or by a gripper transport system "BFS" Front table loading When front table loading is desired, the destacked ream is transported semi-automatically towards the cutter either by a pusher or manually by the operator. Features ■ Possible destacking systems ■ Reflective wedge (destacking exactly the pre-defined ream) ■ Long separating strips...

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Handling Equipment-8

BASA What is BASA able to do? ■ BASA is the first system world-wide, which is able to align a large variety of materials fully automatically ■ BASA is the missing link in the field of automatic cutting ■ BASA rationalizes and humanizes the alignment process of printed sheets Application BASA meets two important business requirements: ■ Ergonomics ■ Cost saving Where is BASA required? ■ Where high production volumes have to be processed ■ Where large-format printing sheets have to be processed ■ When ergonomic restrictions demand an automatic jogging process ■ When the cutting-process is to be...

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Handling Equipment-9

Automatic Jogging Systems BASA – Simple operation with touch screen Simple and fast make ready Operating system in different languages All machines in light grey (RAL 7038) instead of blue since 2009 BASA – Options Carton inserter Counting device BASA Logisitc Empty pallet‘s delivery

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Handling Equipment-10

yhlenberg BMR The Multi-Ream Rack BMR bridges the waiting-times between jogging and cutting. The jogged reams are buffered within the Multi-Ream Rack and are transported towards the cutter when required. BMR runs fully automatically and is always operated as "in-line solution". The number of possible storage places is only limited by the height of the building. A gripper transport system takes the jogged reams from the automatic jogger to the Multi-Ream Rack where it can be stored. When the ream is required at the cutter, the gripper transport system takes it to the cutter's rear-table. Different...

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Handling Equipment-11

All machines in light grey (RAL 7038) instead of blue since 2009 Gripper transport systems take the jogged layers out of the automatic jogger and transport them towards the cutter. BFS can be equipped with one or two buffer-spaces. This is the "classic rear-table feeding". The layers are transported in a "straight-forward movement". BFS is very efficient and dynamic. It is able to transport the layer directly towards the cutter without any intermediate stops. Possible combinations ■ Combination with automatic cutting (APS) ■ Combination with automatic jogging (BASA) Advantages ■ Very quick feeding...

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Handling Equipment-13

All machines in light grey (RAL 7038) instead of blue since 2009 The ergonomic and economically effective way to restack single and multiple cuts with high precision. The manual restacking of paper and cardboard after the cutting-process requires a lot of time and effort. The unloader gives you the opportunity to automate the restacking proces. Unloaders BA N take up the material at the level of the table. The pile is positioned underneath the unloader table. The layers are restacked until a maximum pile height of 1100 mm has been reached. Unloaders BA N can either be installed on the right or...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.