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Ground Improvement by Depth Vibrator

Ground Improvement by Depth Vibrator
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Ground Improvement by Depth Vibrator

Product catalog summary
Introduction to Ground Improvement:
Ground improvement is essential in construction planning, particularly when subsoil lacks adequate bearing capacity. It provides a cost-effective and rapid method to enhance subsoil characteristics without excavation or groundwater lowering, thus reducing environmental impact.
Advantages of Ground Improvement:
  • Eliminates the need for excavation, minimizing environmental impact.
  • Avoids groundwater lowering, reducing permit needs and risks to nearby structures.
  • Adaptable to various soil conditions using natural materials.
  • VCC columns require less penetration depth than bored piles.
Techniques of Ground Improvement:
  • Vibroflotation (VF): Effective for non-cohesive and slightly cohesive soils like sands and gravels, especially in saturated conditions below the groundwater table.
  • Vibrodisplacement (VD): Suitable for mixed grained or cohesive soils, enhancing bearing capacity with coarse-grained backfill material.
  • Vibro Concrete Columns (VCC): Ideal for soft superficial deposits, providing high internal strength for light to medium structural loads.
Vibroflotation Process (VF):
Involves using a depth vibrator to compact granular soils, increasing density and compressibility modulus, resulting in volume reduction and crater formation, backfilled with materials like crushed stone or gravel.
Vibrodisplacement Process (VD):
In cohesive soils, stone columns are constructed using a depth vibrator, displacing soil and backfilling with granular material to enhance stiffness and drainage.
Vibro Concrete Columns (VCC):
Effective in cohesive and organic soils with low bearing capacities, constructed with high-quality pumped concrete for improved load-settlement behavior.
Introduction to VCC Construction:
This document details technical specifications and procedures for constructing Vibro Concrete Columns (VCC) using BAUER equipment, covering equipment specifications, construction procedures, quality assurance, and testing methods.
Specifications:
Technical specifications for BAUER machines and equipment include:
  • Depth Vibrators (TR 17 and TR 75) with penetration depths up to 45 meters and power outputs from 96 to 224 kW.
  • Base Machines (BF 12, BG 18 - BG 40, MC 32, MC 64) with varying engine power outputs and penetration depths.
  • Auxiliary equipment like wheeled loaders, jetting pumps, and compressors for efficient site operation.
Construction Procedures:
VCC construction involves three steps:
  1. Positioning the vibrator over the column and filling the concrete feeder pipe with high-strength concrete.
  2. Lowering the vibrator to the design depth and compacting the column base through repeated penetration and retraction.
  3. Forming the column shaft by continuously moving the vibrator upward while maintaining constant concrete pressure.
Uses pumpable concrete with a strength classification of C20/25 and a consumption rate of approximately 0.25 m³/m.
Quality Assurance:
Managed through the B-Tronic system, which monitors and records production data such as production time, depth attained, concrete pressure, and energy consumption. The B-Report software processes this data to generate production reports for each column.
Testing and Quality Control:
Post-construction quality control includes testing relative densities of improved ground using dynamic or static cone penetrometer tests and plate bearing tests. Load-bearing capacity of VCCs is verified through load tests on individual columns.
Conclusion:
This document provides a comprehensive guide for constructing and ensuring the quality of Vibro Concrete Columns using BAUER equipment, promoting efficient and effective ground improvement techniques.
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Catalog excerpts

Ground Improvement by Depth Vibrator-1

Ground Improvement by Depth Vibrator 11/2012

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Ground Improvement by Depth Vibrator-2

Why ground improvement? During the planning stage of a construction project a soil investigation is usually carried out on the proposed site by a specialist soils engineer who assesses the bearing capacity of the subsoil and recommends possible types of foundations. Normally, the subsoil provides adequate bearing capacity without special foundation measures being required (see Example 1 in Figure 1 below). If, however, the specialist soils engineer comes to the conclusion that the subsoil does not have sufficient bearing capacity, then various solutions are available, such as ground improvement...

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Ground Improvement by Depth Vibrator-3

Fig. 3: VD with BF 12 and bottom feed vibrator TR 17 Vibroflotation VF Applicable in non-cohesive and slightly cohesive granular soils such as sands and gravels, as well as slag deposits. Suitable for carrying high loads on the improved subsoil, including dynamic loads without significant settlements. Particularly economical application in fully saturated soils below the groundwater table (Fig. 2). Vibrodisplacement VD Applicable in mixed grained or cohesive soils, such as sandy silts, to fine-grained soils with undrained shear strength values ranging from 20 to 100 kN/m² by the introduction...

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Ground Improvement by Depth Vibrator-4

Vibroflotation process (VF) Granular or slightly cohesive sediments, such as gravels and sands, are generally considered to be ideal foundation soils for carrying high loads. It is, however, frequently overlooked that in their natural state these types of soil are characterised by an extremely non-uniform state of compaction. Surcharging these soils with structural loads can lead to large differential settlements, which result in structural damage. By application of the VF technique it is possible to transform such soil layers quickly and economically into soils with optimal load-bearing characteristics....

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Ground Improvement by Depth Vibrator-5

Vibroflotation process (VF) Work sequence vibroflotation process Fig. 10: Work sequence for the construction of vibroflotation columns (VF) The depth vibrator is positioned over the compaction point. Flushing, using water or air, is commenced and exits through jets in the nose cone of the vibrator. As a result of the induced vibrations and jetting, the soil is temporarily liquefied enabling the depth vibrator to penetrate the soil under its own weight. The vibrator has reached the specified depth. Flushing is reduced or stopped. The soil is densified by the vibrator induced vibrations. Soil densification...

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Ground Improvement by Depth Vibrator-6

Vibrodisplacement (VD) In cohesive soils the soil particles cannot be rearranged by vibrational impulses as for vibroflotation. A considerable increase in bearing capacity can, however, be achieved in these soils by the vibrodisplacement process. With the vibrodisplacement technique stone columns are constructed by a BAUER depth vibrator specially adapted and equipped for this process. Assisted by air flushing, the vibrator penetrates the soil to the required depth. The surrounding soil is displaced as a result. Coarse granular backfill material is delivered directly to the tip of the vibrator...

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Ground Improvement by Depth Vibrator-7

Vibrodisplacement process (VD) Work sequence vibrodisplacement process Fig. 13: Work sequence for the construction of vibrodisplacement (VD) stone columns Step 1: The bottom-feed vibrator is positioned over the compaction point on the working platform. Material transfer pipe and material storage container are filled with granular backfill material. Air flushing is activated. Step 2: Bottom-feed vibrator is lowered to the specified design depth. After reaching the design depth the vibrator is retracted in steps of around 0.5 m allowing the granular backfill to discharge into the granular space...

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Ground Improvement by Depth Vibrator-8

Vibro concrete column (VCC) Vibro concrete columns have developed from the vibrodisplacement stone columns and are particularly suited for soils with an undrained shear strength of 15 kN/m2 and above. Interbedded layers with cu values ranging between 8 to 15 kN/m² are permitted up to a thickness of 1 m. The VCC technique is effective and economic in primarily cohesive and also organic soils with particularly low bearing capacities. By using highquality pumped concrete, the vibro concrete column has a high internal strength and is largely independent from the surrounding soils. Vibro concrete...

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Ground Improvement by Depth Vibrator-9

Vibro concrete column (VCC) Work sequence vibro concrete Fig. 17: Work sequence for the construction of vibro concrete columns (VCC) Step 1: The vibrator is placed over the VCC column position on the working platform. The concrete feeder pipe is filled with high-strength pumped concrete. Step 2: The vibrator is lowered to the specified design depth. Concrete is placed via a concrete pump. The base of the column is compacted and enlarged by repeated penetration and retraction of the vibrator. Step 3: The shaft of the VCC column is formed in a continuous upward movement of the vibrator and concrete...

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Ground Improvement by Depth Vibrator-10

Equipment Depth vibrator Tab. 1: Technical specification BAUER depth vibrator Centrifugal force Eccentric moment Power output Overall weight incl. extension tube Penetration depth Speed / frequency Water flushing Air flushing The horizontal centrifugal forces of the depth vibrator are generated by an hydraulic motor and an eccentric inside the vibrator section. When deploying depth vibrators in conjunction with customised BAUER base machines, the required hydraulic power can be provided by the base machine itself. If BAUER depth vibrators are deployed on non-customised base machines, the required...

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Ground Improvement by Depth Vibrator-11

Equipment Base machine BF Tab. 3: Technical specification BAUER BF 12 base machine Base machine Depth vibrator Engine power output Line pull Overall height Operating weight Compressor Power output Air flow Working pressure Process 58 t Atlas Copco XAHS 186 104 kW 10.5 m³/min 12 bar Vibrodisplacement (VD) Vibro concrete columns (VCC) Base machine BG Tab. 4: Technical specification possible BAUER BG’s Base machine Depth vibrator Engine power output Line pull Overall height Operating weight Compressor Power output* Air flow Working pressure Process 104 - 186 kW 10.5 - 20.5 m³/min 10 - 12 bar Vibrodisplacement...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.