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BAUER ACCESSORY SYSTEMS

BAUER ACCESSORY SYSTEMS
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BAUER ACCESSORY SYSTEMS

Product catalog summary
Introduction
BAUER KOMPRESSOREN is a leader in medium and high-pressure compression technology, known for setting high standards in quality and innovative design. Their accessory systems are crafted to enhance compressor performance, ensuring both cost-effectiveness and high quality.
System Setup
The system setup includes components such as AERO-GUARD, high-pressure compressors, B-KOOL, external displays, B-DETECTION PLUS, automatic selector units, external filling panels, storage cylinders, and high-pressure reducing stations.
Air and Gas Treatment
  • AERO-GUARD: Reduces CO2 in breathing air, extends filter life, and optimizes efficiency, available in various sizes.
  • B-KOOL: A refrigeration dryer that extends filter cartridge life by cooling compressed air and removing moisture, available in integrated and standalone versions.
  • P-Purification System: Ensures high air and gas quality by removing residual humidity and oil vapors, with options like B-TIMER and B-SECURUS for monitoring filter life.
  • SECCANT: Regeneration dryers for continuous air and gas treatment, featuring dew point monitoring and CO conversion.
Storage
High-pressure storage systems provide short-term availability of large air and gas quantities, optimizing compressor runtime and serving as pulsation dampers. Available in pressure stages of 330, 360, and 420 bar, with extendable storage cylinders.
Filling/Distribution and Safety
  • Automatic Selector Unit: Enables quick and simultaneous filling of air cylinders from a storage system and compressor.
  • B-SAFE 300: Enhances filling safety, though specific details are not provided in the excerpt.
Control
Includes external displays and B-CONTROL SUPERIOR for monitoring and managing system operations, along with the B-APP for remote control.
Testing and Measurement
Features AEROTEST and B-DETECTION PLUS for ensuring air quality and safety standards are met.
Conclusion
BAUER KOMPRESSOREN's accessory systems optimize compressor performance, ensuring high-quality air and gas treatment, efficient storage, and safe distribution. Their innovative solutions and rigorous quality management make them a trusted name in the industry.
Overview
The document details BAUER KOMPRESSOREN's safety and accessory systems for filling pressure cylinders, focusing on the B-SAFE 300 safety filling system, high-pressure reducing stations, external filling panels, control units, and gas measurement systems.
1. B-SAFE 300 Safety Filling System
  • Ensures safety during the filling of breathing air cylinders by controlling the filling speed and automatically locking doors to prevent errors.
  • Features an explosion-proof chamber that contains metal fragments and dissipates pressure waves in case of an incident.
  • Can fill 6 to 10 cylinders simultaneously with an operating pressure of up to 410 bar.
2. High-Pressure Reducing Station
  • Provides consistent output pressure by adjusting upstream pressure fluctuations.
  • Equipped with high-quality pressure reducers, gauges, and safety valves for reliability.
  • Offers various outlet pressure settings and designs for different needs.
3. External Filling Panels
  • Designed for wall mounting, allowing separation of the filling process from the compressor.
  • Features anti-kink hoses and pivoting connections for ease of use.
  • Includes options for remote control and stainless steel construction.
4. Control Units
  • B-CONTROL MICRO and B-CONTROL II offer remote operation and monitoring capabilities.
  • B-CONTROL SUPERIOR manages interconnected compressor operations, ensuring even distribution of operating periods.
  • Features include data logging, USB ports, and various communication interfaces.
5. Gas Measurement Systems
  • B-DETECTION PLUS systems provide continuous monitoring of air quality, measuring CO, CO2, O2, and optionally humidity and oil content.
  • Available as integrated or standalone systems, ensuring compliance with standards like DIN EN 12021:2014.
  • Features smart sensors for calibration alerts and data logging for legal certainty.
Conclusion
BAUER KOMPRESSOREN offers comprehensive solutions for safe and efficient filling of pressure cylinders, with advanced control and monitoring systems to ensure operational reliability and compliance with safety standards.
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Catalog excerpts

BAUER ACCESSORY SYSTEMS-1

pEmsi | KOMPRESSOREN | ■ Quality. Our DNA THE IDEAL ENHANCEMENT TO YOUR COMPRESSOR

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BAUER ACCESSORY SYSTEMS-2

BAUER SETS NEW STANDARDS. AGAIN AND AGAIN. Since its foundation, BAUER KOMPRESSOREN has aimed for leadership in the field of medium and high-­ pressure compression technology. Our products, and the BAUER accessories that are optimised for them, set new standards in quality and innovative design. Achieving this goal again and again requires the seamless interaction of many factors. The process starts at the research and development stage in our Engineering Centre, where new products undergo a battery of tests in our in-house quality testing facility. All the results and experiences gained from...

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BAUER ACCESSORY SYSTEMS-3

BAUER KOMPRESSOREN ACCESSORY SYSTEMS | CONTENTS | 3 SYSTEM SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 ›› B-KOOL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 ›› P-Purification System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 ›› SECCANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 STORAGE ›› BAUER High-Pressure Storage Systems. . . . . . . . . . . . . . . . . . . . . 16 FILLING/DISTRIBUTION AND SAFETY ›› Automatic Selector Unit....

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BAUER ACCESSORY SYSTEMS-4

4 | SYSTEM SETUP | ACCESSORY SYSTEMS BAUER KOMPRESSOREN SYSTEM SETUP

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BAUER ACCESSORY SYSTEMS-5

BAUER KOMPRESSOREN ACCESSORY SYSTEMS | SYSTEM SETUP | 5 1. AERO-GUARD 2. High-pressure compressor 3. B-KOOL 4. External display 5. B-DETECTION PLUS 6. Automatic selector unit 7. External filling panel 8. Storage cylinder 9. High-pressure reducing station

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BAUER ACCESSORY SYSTEMS-6

BAUER KOMPRESSOREN 6 | AIR AND GAS TREATMENT | ACCESSORY SYSTEMS RELIABLY REMOVES CO2 FROM BREATHING AIR The intake air of the compressor is routed through the AERO-GUARD via an ingenious bypass system. This enables the CO2 content to be reduced to one-third of that of the intake air, with AERO-GUARD-OX version for NITROX membrane units the initial value can even be reduced up to 20%. The air is humidified in the base of the tank, optimising filter efficiency and significantly extending filter life. FEATURES > CO2 - removal/reduction > Economical operation > Flow rate 100 - 1,000 l/min SUITABLE...

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BAUER ACCESSORY SYSTEMS-7

BAUER KOMPRESSOREN ACCESSORY SYSTEMS | AIR AND GAS TREATMENT | 7 BAUER KOMPRESSOREN ACCESSORY SYSTEMS | AIR AND GAS TREATMENT | 7 1. Air inlet 2. Partial air stream (main stream) 3. Water 4. Fill level indicator FURTHER INFORMATION > Cost-effective operation At a free air delivery rate of up to 680 l/min (AERO-GUARD-OX: 450 l/min) and an intake concentration of 1000 ppm CO2, the filter cartridge has a service life of approximately 44 hours (AERO-GUARD-OX: 37 hours). If the free air delivery rate of the compressor and/or the CO2 intake concentration is lower, the service life of the filter cartridge...

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BAUER ACCESSORY SYSTEMS-8

8 | AIR AND GAS TREATMENT | ACCESSORY SYSTEMS BAUER KOMPRESSOREN B-KOOL SIGNIFICANTLY LONGER FILTER CARTRIDGE LIFE B-KOOL Refrigeration Dryer cools the compressed air and separates out most of the moisture, collecting it in the B-KOOL and thus preventing it from passing into the filter cartridge. Particularly in environments with high ambient temperatures, the B-KOOL refrigeration dryer extends filter capacity to an outstanding extent. The B-KOOL is available in three versions: ››B-KOOL II 680i: Integrated solution in new design for MINI-VERTICUS and VERTICUS in Super Silent version ››B-KOOL...

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BAUER ACCESSORY SYSTEMS-9

BAUER KOMPRESSOREN ACCESSORY SYSTEMS | AIR AND GAS TREATMENT | 9 B-KOOL 680s in front of MARINER 320 HOW THE B-KOOL REFRIGERATION DRYER WORKS 1. The air saturated with moisture is fed out of the final separator of the compressor into the B-KOOL refrigeration dryer. 2. In the high-efficiency cooling unit, the temperature of the compressed air, and thus its pressure dew-point, are reduced to approx. 3°C. For reasons of physics, the cooled air is no longer able to store the moisture content and the oil and water vapour condenses. 3. The condensate is collected in the integrated separator and thus...

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BAUER ACCESSORY SYSTEMS-10

10 | AIR AND GAS TREATMENT | ACCESSORY SYSTEMS BAUER KOMPRESSOREN POTENTIAL FOR COST SAVINGS The following diagram illustrates the huge potential for savings when the B-KOOL refrigeration dryer is used. EXTENDED LIFE TIME WITH B-KOOL AT VARIOUS OPERATING MODES 12,0 EXTENDED LIFE TIME WITH B-KOOL Ambient temperature [°C] Extended life time at continuous operating mode Extended life time at 30 min. intermittent operating mode Extended life time at 15 min. intermittent operating mode Service life calculated for P 61 purification system with B-SECURUS in conjunction with a BAUER compressor; based...

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BAUER ACCESSORY SYSTEMS-11

BAUER KOMPRESSOREN ACCESSORY SYSTEMS | AIR AND GAS TREATMENT | 11 P-PURIFICATION SYSTEMS In use all over the world for the treatment of breathing air, industrial air, nitrogen, helium, argon and methane. This product series is the undisputed classic among BAUER purification systems, offering significant advantages such as quick and straightforward cartridge change, minimum downtimes and simple, cost-effective deployment! Depending on the filter cartridge type, residual humidity and oil vapours are reliably removed from the compressed air or gas. Toxic carbon monoxide (CO) can optionally be converted...

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BAUER ACCESSORY SYSTEMS-12

BAUER KOMPRESSOREN 12 | AIR AND GAS TREATMENT | ACCESSORY SYSTEMS SOPHISTICATED TECHNOLOGY FOR OUTSTANDING AIR AND GAS QUALITY. A look inside a P-Purification system clearly reveals the outstanding expertise in engineering design demonstrated by BAUER to ensure that only pure air and gases leave the filter housing. PURIFICATION SYSTEM FLOW RANGE PRESSURE RANGE NUMBER OF FILTERS P21 < 300 1 90 - 350 1 1 Use with combustion engines (CO removal) only at charging rate up to 200 l/min. 2 Use with combustion engines (CO removal) only at charging rate up to 680 l/min. 3 Additional...

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BAUER ACCESSORY SYSTEMS-13

BAUER KOMPRESSOREN ACCESSORY SYSTEMS | AIR AND GAS TREATMENT | 13 Purification system P 120 with SECURUS and automatic condensate drain system BAUER KOMPRESSOREN IS A CERTIFIED MANUFACTURER OF PRESSURE EQUIPMENT UP TO CATEGORY 4 UNDER THE EU PRESSURE EQUIPMENT DIRECTIVE PED2014/68/EU. HOW THE P-PURIFICATION SYSTEM WORKS 1. The compressed air is delivered to the final separator, which separates out oil and water droplets. 2. The condensate from the oil- and water droplets is collected at the bottom of the filter housing and is removed via the condensate drain valve. 3. The pre-purified air flows...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.