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Bauer Gear Motor
US Catalogue BAUER B2010 Energy Efficient Geared Motors

US Catalogue BAUER B2010 Energy Efficient Geared Motors

Product catalog summary

Introduction to New Guidelines: The document introduces new guidelines for the food and beverage industry, focusing on the inactivation of microorganisms on surfaces. It highlights the benefits of using paint coatings over stainless steel in certain applications.

Energy Management: Emphasizes the importance of managing energy and resources environmentally. Topics include Total Cost of Ownership (TCO) in drive technology, savings through new regulations, motor technologies, and advancements in power electronics.

Service and Maintenance: Discusses the growing importance of maintenance in cost structures, covering Total Productive Maintenance, cost optimization, lubrication effects, and global service challenges.

EU Directive 640/2009/EC: Details the international standard EN 60034-30 for energy-efficient motors, aiming for energy savings and reduced global warming. It introduces new International Energy Efficiency (IE) classes and outlines efficiency requirements and implementation timelines.

Motor and Gearbox Specifications: Provides detailed specifications for various motor and gearbox configurations, including efficiency classifications and designations for different motor types.

Product Overview: Describes various geared motor series tailored for specific applications, with features like high efficiency, IP65/IP66 enclosures, and service-friendly designs, especially for the food and beverage industry.

Gear Motor Selection and Configuration:
Specifications and Procedures: Outlines the process for selecting a geared motor, focusing on service factors and braking torque. Recommends specific braking torque for safety in lifting equipment.
Torque and Speed Characteristics: Highlights the importance of the torque versus speed curve for motor selection.
Dynamic and Static Power: Discusses the roles of dynamic and static power in system acceleration and operation.
Cycle Rate and Load Factor: Provides formulas for calculating cycle rate and load factor.
Radial and Axial Forces: Specifies allowable forces for geared motors with solid shafts.
Transmission Components: Lists safety factors for radial forces from components like gearwheels and V-belts.
Efficiency Considerations: Advises against vertical designs due to splash losses and highlights the efficiency of two-stage worm gear units.

Transmission Components Efficiency: Provides efficiency ranges for various components like wire ropes, V-belts, and gear units.

Shock Loads for Machinery: Classifies machinery into shock load classes based on operational conditions.

Gear Motor Selection: Discusses shock load classifications and gearbox and lubrication details.

Installation and Maintenance: Emphasizes proper installation and alignment of transmission elements.

Specifications and Installation: Details installation and specifications for gear units, emphasizing mounting without constraints and using shrink disc couplings for high torque.

Gearboxes and Lubrication: Highlights the importance of protecting gearbox lubricants and provides guidelines for lubricant disposal.

Overview: Provides technical specifications and selection guidelines for helical-geared motors, including detailed tables for motor selection based on parameters like permissible overhung load and output torque.

Key Sections:

Specifications: Outlines key specifications including rated output power and torque.
Selection Tables: Provides data for selecting the correct size of geared motor.
Motor Power Overload Protection: Advises on overload protection mechanisms.
Shock Classification: Explains shock classification for operational limits.

Data Summary: Emphasizes the importance of selecting the right motor based on parameters like RPM and output torque.

Overview: Provides detailed specifications for BF-series shaft-mounted geared motors, focusing on power ratings and key parameters like output torque and permissible overhung load.

Recommendations:

Choose motor type based on application requirements.
Consider reinforced bearings for higher load support.
Ensure compatibility with existing systems.

Overview: A technical catalogue for Bauer BS-series worm-geared motors, detailing specifications, selection criteria, and operational guidelines.

Specifications: Details on motor sizes, service factors, and efficiency considerations.

Service Factors: Used to account for operational conditions.

Shock Classification: Explains shock classification categories.

Selection Tables: Guides users in choosing the right motor based on application needs.

Recommendations: Advises consultation for efficiency or self-locking capability applications.

Overview: A technical catalog for BK-series bevel-geared motors, including specifications, dimensions, and assembly instructions.

Specifications: Provides metric dimensions and key specifications.

Procedures: Detailed assembly instructions for bevel gearboxes.

Standards and Codes: References DIN standards for compliance.

Recommendations: Includes securing bolts and using specified parts in assembly kits.

Exclusions from Regulation: Lists motors excluded from certain regulations.

Motor Efficiency and Standards: Discusses methods for measuring efficiency and standards like MEPS.

Definition of Integral Gear Motor: Describes an assembly of a motor and specific gear drive.

Bauer Geared Motors Specifications: Details on induction motors and design features.

Motor Protection and Safety: Includes thermal protection and safety features.

Insulation and Corrosion Protection: Details on insulation classes and protection degrees.

Specifications: Outlines standard motor winding configurations and performance data.

Operation with Frequency Converter: Specifies permissible load torque and current for frequency converter operations.

Guidelines for Frequency Inverter Selection: Provides guidelines for selecting frequency inverter size.

Specifications and Procedures: Details specifications and procedures for motors with frequency converters.

Recommendations: Suggests using thermistors for thermal protection and independent fans for rated torque maintenance.

Brake Systems: Describes motor-mounted brake systems and their operation.

Design Considerations: Includes calculation of braking torque and impact of external moments of inertia.

Electrical Connection: Outlines guidelines for providing supply voltage to the DC electromagnet.

Brake Response Time: Discusses scenarios during response time and advises reducing response time for larger brakes.

Braking Process: Describes the delay in braking torque generation and response time variations.

Electrical Connections: Details brake connection via motor terminal box and standard voltages.

Specifications: Provides detailed specifications for brake models and emphasizes periodic inspection and maintenance.

Key Symbols: Defines symbols used in the document.

Specifications: Outlines specifications for Bauer gear motors and associated components.

Procedures: Details procedures for brakes requiring separate electrical connection.

Standards and Compliance: Lists compliance with various directives and regulations.

Recommendations: Advises consultation for motors in corrosive atmospheres and protective hoods for outdoor installations.

Technical Data: Provides technical data for motor components like encoders.

Key Features: Includes options for second shaft extension and independent fans.

Introduction: Provides an overview of Bauer Gear Motor's product offerings and industry standards.

Specifications: Details specifications for various motor types.

Procedures: Outlines procedures for disassembly and assembly of components.

Standards and Regulations: Highlights international efficiency regulations and explosion protection guidelines.

Training Content: Covers training modules on motor selection and drive engineering.

Industry Applications: Describes industry-specific solutions for various sectors.

Service and Maintenance: Emphasizes maintenance's role in reducing costs and increasing productivity.

Additional Information: Includes hygiene requirements and energy efficiency considerations.

Gear and Brake Specifications:

Gear Housing Types: Includes machined and universal housing types.
Reinforced Bearings: Indicated by 'X' for radial bearings.
Gearbox with Pre-stage: Denoted by 'Z'.
Gear Sizes: Range from 03 to 100.
Gear Types: BG, BF, BK, BS.
Brake Types: Single and double disk brakes with hand release options.

EU Directive and Energy Efficiency Standards:

EN 60034-30: International standard for energy-efficient motors.
Energy Savings: Potential savings of 20-30% in energy consumption.
IE Efficiency Classes: Ranging from IE1 to IE4.
Coverage: Includes motors with rated voltage up to 1,000 V.
Mandatory Efficiency Classes: IE2 mandatory from June 2011, IE3 for motors 7.5 kW or more from January 2015.

Catalog excerpts

US Catalogue BAUER B2010 Energy Efficient Geared Motors-1

The Gear Motor Academy http://academy.bauergears.com Drive engineering Introduction of the current Danfoss Bauer geared motor range and dimensioning of the service factor during gearbox selection Impact of radial forces on the dimensioning of geared motors of the IP - Enclosures Basics for the calculation and selection of geared motors Selection of geared motors for frequency inverter duty • Introduction to technical mechanics and physics formula • Derivation of drive • Calculation of differing machines (Controlled drives, Non-controlled drives, Travel drives, Hoists, Chain conveyors, Roller conveyors, Turntable, Belt conveyors) All Customer Service phone numbers shown in bold Couplings Electromagnetic Clutches and Brakes Heavy Duty Clutches and Brakes Ameridrives Couplings Warner Electric Wichita Clutch Bauer Gear Motor GmbH Mill Spindles, Ameriex, Ameridisc Electromagnetic Clutches and Brakes Pneumatic Clutches and Brakes Gear Couplings Design and functionality of 3 phase, Pole changing, DC, Synchronous and Servo motors Design and functionality of frequency inverters and their control Difference between mains and inverter duty Industry sector solutions from Danfoss Bauer (ATEX, Aseptic, Monorail, BasicMetal) to the geared motors) Industry sectors and their design (Ambient conditions, Service factors, • Explosion protection in general • EC-Guidelines 94/9/EG and 1999/92/EG • Explosion protection types for gas explosion protection according to EN 60079 and dust explosion protection according to EN 61241 • Selection of motors, gearboxes and extras • What has to be observed regarding gearbox service factors • Notes on service and maintenance of Danfoss Bauer geared motors • • • • • • Professional disassembly and assembly of gearbox, motor, brake and backstop Composition of Danfoss Bauer brakes Mounting position and speed change Lubricant quantities Service and maintenance - procedures Spare part and repair logistics Disc, Gear, Grid Couplings, Overload Clutches Dewsbury, England +44 (0) 1924 460801 Boksburg, South Africa +27 11 918 4270 TB Wood’s Elastomeric Couplings Chambersburg, PA - USA 1-888-829-6637– Press #5 For application assistance: 1-888-829-6637 – Press #7 General Purpose Disc Couplings San Marcos, TX - USA 1-888-449-9439 Ameridrives Power Transmission Precision Electric Coils and Electromagnetic Clutches and Brakes Caliper Brakes and Thrusters Industrial Clutch Matrix International Electromagnetic Clutches and Brakes, Pressure Operated Clutches and Brakes Brechin, Scotland +44 (0) 1356 602000 New Hartford, CT - USA 1-800-825-6544 Inertia Dynamics Spring Set Brakes; Power On and Wrap Spring Clutch/Brakes Pneumatic and Oil Immersed Clutches and Brakes Boston Gear Enclosed and Open Gearing, Electrical and Mechanical P.T. Components Charlotte, NC - USA 1-800-825-6544 For application assistance: 1-800-816-5608 Bauer Gear Motor • Maintenance plays an ever increasing role in the total costing structure of a company. For this reason the Hygiene Symposium concentrates on the following topics: • Total Productive Maintenance: Increasing Productivity through Maintenance • So cheap doesn’t become expensive: Optimising the total costs for maintenance of machines and plants • Effect of lubrication on geared motors • Globalisation of Service – a Challenge? Bauer Gear Motor Bauer Gear Motor s.r.o CANADA Regulation CSA Efficiency Class NEMA Premium (cf. IE3) Start Date January 2011 Bauer Gear Motor Limited MEXICO Regulation NOM 016 Efficiency Class MEPS Start Date since 2004 Nat Lane Business Park Winsford, Cheshire CW7 3BS - United Kingdom +44 1606 868600 +44 1606 868603 (Fax) BRASIL Regulation NBR 17094 Efficiency Class Alto Redimento (cf. IE2) Start Date December 2009 Formsprag Clutch Overrunning Clutches and Holdbacks Nuttall Gear and Delroyd Worm Gear Worm Gear and Helical Speed Reducers For application assistance: 1-800-348-0881 – Press #2 KOREA* Regulation KS C 4202 Efficiency Class EFF1 Start Date January 2010 AUSTRALIA Regulation AS/NZS 1359.5 Efficiency Class MEPS Start Date since 2006 * Direct sales to end users is allowed. A re-sale within the country to a third party is only allowed when the minimum e ciency level IE2 is fullled. Every trader, partner or customer must register the motors under their respective name. EUROPE EUROPE Regulation Regulation Efficiency Class Efficiency Class Start Date Start Date Bauer Gear Motor Finland Oy Ab Overrunning Clutches CHINA Regulation GB 18613 Efficiency Class Grade 2 Start Date June 2011 Geared Motors Universal Joints, Drive Shafts, Mill Gear Couplings RUSSIA Regulation GOST R Efficiency Class n.A. Start Date n.A. USA Regulation NEMA-EISAct Efficiency Class NEMA Premium (cf. IE3) Start Date December 2010 Ef ency requirements are valid for geared motors and solo motors requirements are valid only for solo motors Precision Couplings and Air Motors Hertford, England +44 (0) 1992 501900 Chambersburg, PA - USA 1-800-829-6637 Linear Products Warner Linear Linear Actuators Belvidere, IL - USA 1-800-825-6544 For application assistance: 1-800-825-9050 Marland Clutch Roller Ramp and Sprag Type Overrunning Clutches and Backstops Exceptions to regulation (EC) no. 640/2009/EC of 22 July 2009: Belted Drives and Sheaves Belted Drives Stieber Clutch For application assistance: 1-888-829-6637 – Press #7 Overrunning Clutches and Holdbacks • The environmental handling of energy and other resources is becoming more and more important. For this reason the Energy Symposium concentrates on the following topics: • Total Cost of Ownership (TCO) - Considering Total Costs in Drive Technology • and Standards - Using the possible savings through consistent implementation of the new regulations increase by means of correct selection • Motor Technologies • Power Electronics and the World of the Revolutionary Motor • The continually growing requirements on the food & beverage industry result in higher hygiene and process safety. For this reason the Hygiene Symposium concentrates on the following topics: • Hygiene requirements on production plants in the food & beverage industry • General explanations to the new guidelines for the food & beverage industry • Inactivation of suspended microorganisms and on surfaces • Why paint coatings and not always stainless steel for surfaces? Wichita Falls, TX - USA 1-800-964-3262 Bedford, England +44 (0) 1234 350311 Huco Dynatork Altra Industrial Motion Engineered Bearing Assemblies Kilian Manufacturing Engineered Bearing Assemblies www.bauergears.com 31 Schoolhouse Road Somerset, NJ 08873 - USA Phone: 732-469-8770 Fax: 732-469-8773

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