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- Super Premium Efficient Geared Motors (IE4)
Super Premium Efficient Geared Motors (IE4)
Super Premium Efficient Geared Motors (IE4)
Bauer Gear Motor is a prominent manufacturer specializing in intelligent drive technology, emphasizing energy efficiency and environmental conservation. Their products cater to various industrial applications, offering innovative solutions with a focus on quality and reliability.
The catalogue details Bauer's range of geared motors, including helical, bevel, parallel shaft, and worm-geared motors. These motors are designed for specific applications, featuring high efficiency, compact design, and multiple mounting options. They are available in various power ranges and are suitable for harsh environments.
Bauer prioritizes energy savings with motors classified from IE1 to IE4, with IE4 offering the highest efficiency. These motors are designed to meet future efficiency standards, ensuring long-term investment security.
The document highlights safety considerations, such as the need for guards on rotating parts and protection against accidental contact. It also covers compliance with noise level standards and the importance of proper installation to avoid excessive strain on components.
Bauer's modular system allows for easy customization and integration into various applications. Motors can be equipped with additional features like brakes, encoders, and cooling systems, tailored to specific customer needs.
The document outlines specifications for gear motor selection, including radial and axial forces on the output shaft, gear unit design options, and motor-mounted components such as brakes and encoders. It specifies operating conditions for field-oriented inverters suitable for permanent magnet synchronous motors.
This section discusses selecting the optimal motor for various types of motion in production equipment, categorizing motions into continuous linear, reciprocating linear, horizontal linear, vertical or oblique linear, and rotary motions.
The document explains calculating the required power, output torque, gear reduction ratio, and inertia factor for motor configuration, emphasizing selecting a geared motor with a higher service factor than the minimum required.
Guidelines for determining the required braking torque based on application data are provided, recommending selecting a braking torque 1.0 to 1.5 times the rated torque for horizontally driven equipment and twice the rated torque for lifting equipment.
The torque versus speed curve illustrates the operating characteristics of the PMSM, highlighting the significance of effective motor torque and average motor speed in motor selection.
The document compares different motor types and their efficiencies, demonstrating potential energy savings with IE4 motors compared to IE3 and IE2 motors.
This section discusses allowable radial and axial forces on the output shaft, emphasizing recalculating allowable radial forces if the force application point is off-center.
Recommendations for installing transmission elements, including heating elements for easier fitting, are provided. The document advises using DIN standards for shaft and keyway dimensions and highlights the importance of proper alignment and axial fixation.
Instructions for attaching and removing hollow shafts are provided, emphasizing proper installation to avoid excessive constraining forces.
The document outlines the importance of protecting gearbox lubricants from environmental influences to extend their lifespan.
Various types of lubricants are listed, with specific recommendations for different temperature ranges.
The document outlines the requirements and objectives of the ErP Directive and the Electric Motors Regulation 640/2009/EC, focusing on energy efficiency and environmental impact mitigation for electric motors.
The document describes the construction and operation of spring-actuated brakes, including holding and service brakes, and provides options for manual release and microswitch monitoring.
The components comply with EN 60068-2-6, withstanding vibrations up to 100 m/s² in the frequency range of 10 to 2000 Hz.
The document describes motor-mounted components, focusing on incremental feedback with Sin/Cos signals and absolute rotary encoders.
Catalog excerpts
Catalogue geared motors PMSM Edition 10/2013 Page 9-12 Product Description Type Designations Gear Motor Selection Parallel Shaft-Geared Motors Series BF Selection Bevel-Geared Motors Series BK Selection Worm-Geared Motors Series BS Selection Helical-Geared Motors Series BG Dimensions Shaft-Mounted-Geared Motors Series BF Dimensions Bevel-Geared Motors Series BK Dimensions Worm-Geared Motors Series BS Dimensions Motor Mounted Components Motor Mounted Components Dimensions BAUER global Helical-Geared Motors Series BG Selection
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Catalogue geared motors PMSM
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Catalogue geared motors PMSM Drive solutions by Bauer Fast - Flexible - Reliable …As one of the leading manufacturers of intelligent drive technology, we have lived this motto for more than 80 years. Innovative products, modern processes and responsible employees realise this motto with the target of conserving resources and the environment together with efficient energy use over our whole field of activity. The success of our efforts assumes that we know and master our customers applications and the requirements on drive technology. We do this perfectly - from engineering, design and calculation...
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Catalogue geared motors PMSM General Product Overview Helical-Geared Motor Series BG Shaft-Mounted Geared Motor Series BF Bevel-Geared Motor Series BK Compact and economical inline helical geared motors for long lifetime under arduous conditions. Shaft-mounted geared motors with integrated torque arm are easily integrated and economically applied. Power-dense, right-angle, bevel-geared motors ensure the highest efficiency especially when used with frequency inverters. Motor power from 0.03 kW to 75 kW 13 gearbox sizes for torques from 20 Nm to 18500 Nm New attachment possibilities with low design...
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Catalogue geared motors PMSM General Product Overview Worm-Geared Motor Series BS Overhead Monorail Geared Motor Series BM Frequency Converter Geared Motor Series Eta-K Economical, right-angle, worm-geared motors install easily in the tightest applications. A completely new range of monorail drives for light and heavy load monorail applications. Eta-K solutions are combinations of geared motors and frequency converters. They provide compact drive solutions with infinite speed control. Motor power from 0.03 kW to 5.5 kW 8 gearbox sizes for torques from 25 Nm to 1000 Nm Hollow shaft version already...
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Catalogue geared motors PMSM General Product Overview Energy Saving Geared Motors Series S in IE4 for explosion hazardous areas Energy Saving Geared Motors Your benefits Economical Small installation space Efficient motor utilisation Tailored to customer application Smaller motor frame size Economical Small installation space For general-purpose use inside or outside Europe Motor design according to duty Small installation volume and minimum weight Higher motor powers Standard efficiency in continuous operation Small installation volume and minimum weight Permanent magnet synchronous motors (PMSM)...
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Catalogue geared motors PMSM General Product Overview Investment security for the future Electrically driven machinery accounts for around 70% of overall energy demand for industrial consumption. If existing drives which have already been in service for decades were to be replaced by modern drive systems, energy savings of 135 billion kilowatt-hours per year would be possible within Europe. The Bauer Gear Motor range of motors offers trend-setting technologies for energy-efficient drives and for motor designs tailored to specific applications. The latter option enables highly efficient drive...
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Catalogue geared motors PMSM
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Catalogue geared motors PMSM Advantages for Bauer Geared Motors Bauer Geared Motors Bauer Gearboxes Bauer-Motors Bauer-Brakes
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General Advantages of Bauer-Geared Motors
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General Advantages of Bauer-Geared Motors Bauer-Gearmotors • Low operating costs due to a high total efficiency • 2-stage gearbox concept gives a longer lifetime due to a reduced number of moving parts • Lower servicing costs due to a modular system • No additonal protective measures (e.g. dusty environment) through the IP65 enclosure • The electrical design of the motor is aligned to the gearbox • Quick reaction time in emergency situations (Breakdowns etc.) through Fast Assembly • Easy access to the fixation points reduces assembly times and installation costs • Low servicing costs as the lubrication...
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Catalogue geared motors PMSM
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Catalogue geared motors PMSM Selection of geared motors 13-18 Guards for rotating parts Protection against accidental contact Operating noise Paint finish and corrosion protection Modular system overview
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Catalogue geared motors PMSM
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Product Description Selection of geared motors Installed positions of geared motors Bauer geared motors can be supplied for any type of fitting position. Vertical installation positions (motor-down) place a particularly severe strain on the shaft seal. It is advisable to avoid this arrangement especially at high motor speeds (e.g. above 1800 r/min) and continuous operation See the notes on safety regarding installation in Operationg Indstructions. Guards for rotating parts The shrink disk (SSV) guards required under the German law relating to technical materials (Law Concerning Industrial Equipment...
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Product Description Modular system overview Gear (Motors) Gear (Motors) Additional Dimension Sheets Additional Dimension Sheets Gear design Motor terminal box design System cover Motor with cast-in terminal box (KAG) Motor with screw-on terminal box (TB) Pre-stage + System cover Bevel gear Intermediate gear Motor with INVEOR-Inverter Worm gear (System cover + Intermediate gear + System cover) TheThe actual gearbox design can vary from geometry shown. actual gearbox design can vary from the the geometry shown
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Product Description Modular system overview Standard motor Motor with brake Forced cooling Forced cooling with brake / encoder Rain cover Manual release Manual release Manual release
Open the catalog to page 17All Bauer Gear Motor catalogs and technical brochures
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