Altra Industrial Motion Altra Industrial Motion Solutions for the Water and Wastewater Industry Tailor-made to your application
Open the catalog to page 1Bauer Gear Motor I S o l u t i o n s f o r t h e W a t e r a n d W a s t e w a t e r I n d u s t r y Bauer geared motors can be used in many different applications 1 Intake pumping station 2 Rakes »»Bevel gear and parallel-shaft gear motors with hollow shaft and motor rating of 0.75 kW – 11 kW. »»Special corrosion resistance class Coro 2. »»ATEX 3 Sand treatment »»Parallel-shaft gear motors with hollow shaft and motor ratings of 0.55 kW to 1.5 kW. »»Special corrosion resistance class Coro 2. »»ATEX 4 Primary sedimentation basin »»Parallel-shaft gear motors with hollow shaft and motor ratings...
Open the catalog to page 2You benefit from our application experience Rakes • Space saving by building the geared motor directly onto the machine. • Thanks to the shaft-mounted gear motor, the radial/axial bearing and the shaft fixing on the rake are taken over by the gear. • With an industrial geared motor there is no need for a tandem solution for large rakes with heavy loads, resulting in cost savings. • By using Bauer premium efficiency motors with PMSM* technology, you can achieve up to 30 % energy savings even with the typical intermittent operation of the rake. • PMSM motors (efficiency class IE3 and IE4) are also...
Open the catalog to page 3Bauer Gear Motor I S o l u t i o n s f o r t h e W a t e r a n d W a s t e w a t e r I n d u s t r y You benefit from our application experience Pumps/screw water pumps • Most pumps/screw water pumps run continuously with partial loads, so that by using Bauer premium efficiency motors with PMSM technology you can achieve huge energy savings of up to 40 % and short amortisation periods. • Designed for continuous operation, Bauer geared motors guarantee high reliability, with long service intervals that reduce operating and maintenance costs. • Using Bauer premium efficiency geared motors, the...
Open the catalog to page 4Function: To speed up the growth of the micro-organisms that devour the suspended solids it is necessary to introduce more air into the liquid, in order to optimise and speed up the process of cleaning the water. Demands on the drive: • Suitable for continuous operation • Designed for very high radial load • Completely enclosed gears • Protection thanks to special gasket and coating Solution: Parallel-shaft gear motor, e.g. BF80 in IP65 Benefits: • Special construction with larger bearing clearance (with long agitators high bending moments occur, this helps to support these) • Total gear motor...
Open the catalog to page 5Bauer Gear Motor I S o l u t i o n s f o r t h e W a t e r a n d W a s t e w a t e r I n d u s t r y The Bauer Geared Motor Product Range Helical-Geared Motor Series BG Shaft-Mounted Geared Motor Series BF Bevel-Geared Motor Series BK Compact and economical inline helical geared motors for long lifetime under arduous conditions. Shaft-mounted geared motors with integrated torque arm are easily integrated and economically applied. Power-dense, right-angle, bevel-geared motors ensure the highest efficiency especially when used with frequency inverters. • Motor power from 0.03 kW to 75 kW • 13 gearbox...
Open the catalog to page 6Top quality for a long lifetime Main features • Special paints protect against aggressive brines, alkalis and salts, as well as aggressive environmental conditions • High standard enclosure IP65 • Optionally the following protection levels are available: - IP66, IP67, IP68 - rain cover for fan cowls - cast terminal boxes - cable design - non-ventilated motors - stainless steel nameplate - galvanised fan cowls - special seals - IP66 brake Standard Cage Clamp® terminals galvanised double cowl (brake under the cowl) cast terminal boxes improved corrosion protection thanks to special paint with the...
Open the catalog to page 7Bauer Gear Motor I S o l u t i o n s f o r t h e W a t e r a n d W a s t e w a t e r I n d u s t r y Industrial gears for high torques Planetary gears up to approx. 1 million Nm are possible, if high torques are required at low rotation speeds and low weight. These are often used in sludge presses, agitators, etc. Industrial bevel helical gears up to approx. 44,000 Nm are used anywhere that high torque is needed. They are used, for example, in large rakes, in agitators and with the screw water pumps. Benefits of permanent magnet technology PERMANENT MAGNET No voltage induction in the rotor •...
Open the catalog to page 8EtaK2.0 Flexible due to modular design The EtaK2.0 features maximum user-friendliness in operation and installation. Especially for decentralised drive solutions, it demonstrates its high efficiency in terms of space, time and energy. Integrated safety technology and field bus communication according to individual requirements VFC eco mode offers an intelligent adjustment of the magnetising current Energy savings of up to 30 % possible in partial load range Asynchronous motors and PM synchronous motors can be operated Suited to the harshest environments thanks to the high enclosure IP65. Direct...
Open the catalog to page 9Bauer Gear Motor I S o l u t i o n s f o r t h e W a t e r a n d W a s t e w a t e r I n d u s t r y TorqueControl4.0 Developed under the slogan "Geared Motor Goes Online", TorqueControl4.0 has been combined with a mains-powered geared motor to create an Industry 4.0 component with a range of useful additional functions. Features • Direct integration of motors into PLC via IO link • Quick configuration • Rapid torque measurement • Rapid torque activation in the event of an overload • Status and process monitoring • Soft start and soft stop • Adaptive load control • Wear-free switching in the...
Open the catalog to page 10Properly protected in aggressive environments Paint coatings of a drive with CVS4 surface protection Two-component topcoat (30 - 200 pm) Two-component EP primer (approx. 50 - 100 pm) Two-component primer-filler (30 - 80 pm) IP65 Enclosure - the Bauer standard • All components are designed for IP65 • Designed for industrial environments • Resistant to dust and water entry • Non-corrosive name plate • Space heater • Moisture and drip protection insulation • Pressure vent • Shaft seal on motor side • Galvanised fan cowl • IP65 brake • Special surface protection for the hollow shaft prevents fretting...
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