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Premium Efficient Geared Motors (IE3)

Premium Efficient Geared Motors (IE3)
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Premium Efficient Geared Motors (IE3)

Product catalog summary
Overview: This document is a comprehensive technical catalogue for Bauer geared motors, focusing on energy efficiency, global regulations, product specifications, and selection guidelines. It highlights the importance of energy-efficient motors in reducing industrial energy consumption and meeting international standards.
Global Efficiency Regulations: The document outlines international motor efficiency regulations, including NEMA Premium in the USA and Canada, MEPS in Mexico and Australia, and IE2/IE3 in Europe. It details the start dates and efficiency classes associated with these regulations.
EU Directive 640/2009/EC: This directive mandates the use of energy-efficient motors to reduce energy consumption and environmental impact. It introduces IE efficiency classes (IE1 to IE4) and their implementation timelines, emphasizing the legal requirements for IE3 class motors from 2015 onwards.
Product Specifications: The catalogue details various series of geared motors, including Bevel-Geared Motors (BK), Shaft-Mounted Geared Motors (BF), Helical-Geared Motors (BG), and Worm-Geared Motors (BS). Specifications include motor power range, torque, design features, and enclosure standards.
Energy Saving and Efficiency: The document discusses the benefits of using higher efficiency motors (IE2 to IE4), including energy savings, reduced installation space, and improved performance. It introduces the Energy Saving Geared Motors Series S in IE4 for explosion hazardous areas, highlighting their design and safety features.
Type Designations: The document provides a detailed explanation of type designations for motors and gearboxes, including codes for motor size, design, and specific features like brake types and shaft configurations.
Motor Configuration and Power Calculations: The document outlines the calculation of dynamic and static power for gear motor selection, emphasizing the importance of efficiency and environmental considerations.
Selection Process: Guidelines for selecting geared motors based on operating conditions, such as shock loads, service factors, and braking requirements, are provided. The document advises on calculating the necessary braking torque and selecting appropriate brake sizes for different applications.
Torque vs. Speed Curve: A torque versus speed curve is included to illustrate the operating characteristics of permanent magnet synchronous motors (PMSM), crucial for motor selection.
Gear Motor Selection: The selection of a cost-effective gear motor should consider factors such as duty type, operating time, motor capacity utilization, additional financial expenditure, and payback time.
Specifications and Features: Bauer motors offer various features such as thermal motor protection, corrosion protection, and different duty types. The document emphasizes the importance of using specified parts and following procedures for optimal performance and safety.
Brake Systems: The document describes brake systems, including holding and service brakes, and provides construction details and options such as manual release and microswitches for monitoring.
Environmental Objectives: The ErP Directive aims to mitigate the environmental impact of energy-using products, support climate protection, and harmonize legislation across the EU to avoid trade impediments.
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Catalog excerpts

Premium Efficient Geared Motors (IE3)-1

ALTRA INDUSTRIAL MOTION Premium Efficiency Geared Motors Gear Motor An Altra Industrial Motion Company

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Premium Efficient Geared Motors (IE3)-2

Worldwidea glance Efficiency Regulations The Standards at CANADA Regulation CSA Efficiency Class NEMA Premium (cf. IE3) Start Date January 2011 USA Regulation NEMA-EISAct Efficiency Class NEMA Premium (cf. IE3) Start Date December 2010 RUSSIA Regulation GOST R Efficiency Class n.A. Start Date n.A. MEXICO Regulation NOM 016 Efficiency Class MEPS Start Date since 2004 CHINA Regulation GB 18613 Efficiency Class Grade 2 Start Date June 2011 EUROPE Regulation Efficiency Class Start Date BRASIL Regulation NBR 17094 Efficiency Class Alto Redimento (cf. IE2) Start Date December 2009 KOREA* Regulation...

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Premium Efficient Geared Motors (IE3)-3

Type Designations BK 50 Z - 1 1 U W A / D.. 09L A 4 - TF - S / ES 010 A 9 HN / C2 B K 50 Z X - 1 1 U W A A = SSV Cover W = Double Shaft Seals V H = Front and Rear V = Flange A or C or Torque Arm front H = Flange, A or C or screw-on Torque Arm rear U = Foot bottom or screw-on Torque Arm to bottom O = Foot top or Torque Arm angeschraubt in Richtung to top R = Foot right or Torque Arm angeschraubt in Richtung to right L = Foot left or Torque Arm angeschraubt in Richtung to left 0 = Splined Shaft acc. to DIN 5480 1 = Solid Shaft, front 2 = Solid Shaft, rear 3 = Solid Shaft, front and rear 4 = Hollow...

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Premium Efficient Geared Motors (IE3)-4

EU-Directive 640/2009/EC What does the EU directive mean? EN 60034-30 is an international standard for energy-efficient motors and will in future years be used worldwide in this area. Electric motors account for approximately 1.07 billion kWh of the total energy demand of the EU. Using energy efficient motors would achieve energy savings of 20 to 30 per cent, thereby reducing the total cost of ownership (TCO) and reducing global warming. As things stand today New IE (International Energy Efficiency) efficiency classes were introduced at the beginning of 2009: The IE classes cover the following:...

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Premium Efficient Geared Motors (IE3)-5

Catalogue Geared Motors IE3 Edition 12/2014 Page 9-12 Product Description Type Designations Gear Motor Selection Parallel Shaft-Geared Motors Series BF Selection Bevel-Geared Motors Series BK Selection Worm-Geared Motors Series BS Selection Helical-Geared Motors Series BG Dimensions Shaft-Mounted-Geared Motors Series BF Dimensions Bevel-Geared Motors Series BK Dimensions Worm-Geared Motors Series BS Dimensions Motor Mounted Components Motor Mounted Components Dimensions BAUER global Helical-Geared Motors Series BG Selection

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Premium Efficient Geared Motors (IE3)-6

Catalogue geared motors IE3

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Premium Efficient Geared Motors (IE3)-7

Catalogue geared motors IE3 Drive solutions by Bauer Fast - Flexible - Reliable Gear Motor ...As one of the leading manufacturers of intelligent drive technology, we have lived this motto for more than 80 years. Innovative products, modern processes and responsible employees realise this motto with the target of conserving resources and the environment together with efficient energy use over our whole field of activity. The success of our efforts assumes that we know and master our customers applications and the requirements on drive technology. We do this perfectly - from engineering, design...

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Premium Efficient Geared Motors (IE3)-8

Catalogue geared motors IE3 General Product Overview Helical-Geared Motor Series BG Shaft-Mounted Geared Motor Series BF Bevel-Geared Motor Series BK Compact and economical inline helical geared motors for long lifetime under arduous conditions. Shaft-mounted geared motors with integrated torque arm are easily integrated and economically applied. Power-dense, right-angle, bevel-geared motors ensure the highest eciency especially when used with frequency inverters. Motor power from 0.03 kW to 75 kW 13 gearbox sizes for torques from 20 Nm to 18500 Nm New attachment possibilities with low design...

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Premium Efficient Geared Motors (IE3)-9

Catalogue geared motors IE3 General Product Overview Worm-Geared Motor Series BS Overhead Monorail Geared Motor Series BM Frequency Converter Geared Motor Series Eta-K Economical, right-angle, worm-geared motors install easily in the tightest applications. A completely new range of monorail drives for light and heavy load monorail applications. Eta-K solutions are combinations of geared motors and frequency converters. They provide compact drive solutions with infinite speed control. Motor power from 0.03 kW to 5.5 kW 8 gearbox sizes for torques from 25 Nm to 1000 Nm Hollow shaft version already...

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Premium Efficient Geared Motors (IE3)-10

Catalogue geared motors IE3 General Product Overview Energy Saving Geared Motors Your benefits Motor design according to duty Small installation volume and minimum weight Higher motor powers Economical Small installation space Ecient motor utilisation Tailored to customer application Smaller motor frame size Standard eciency in continuous operation Small installation volume and minimum weight Economical Small installation space For general-purpose use inside or outside Europe Higher eciency in continuous operation Higher start-up torque Economical Small installation space Up to 34% more energy...

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Premium Efficient Geared Motors (IE3)-11

Katalog Getriebemotoren IE3 General Product Overview Investment security for the future Electrically driven machinery accounts for around 70% of overall energy demand for industrial consumption. If existing drives which have already been in service for decades were to be replaced by modern drive systems, energy savings of 135 billion kilowatt-hours per year would be possible within Europe. The Bauer Gear Motor range of motors oers trend-setting technologies for energy-ecient drives and for motor designs tailored to specific applications. The latter option enables highly ecient drive solutions...

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Catalogue geared motors IE3

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Premium Efficient Geared Motors (IE3)-13

Catalogue Geared Motors IE3 Advantages for Bauer Geared Motors Bauer Geared Motors Bauer Gearboxes Bauer-Motors Bauer-Brakes

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Catalogue geared motors IE3

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Premium Efficient Geared Motors (IE3)-15

General Advantages of Bauer-Geared Motors Bauer-Gearmotors • Low operating costs due to a high total efficiency • 2-stage gearbox concept gives a longer lifetime due to a reduced number of moving parts • Lower servicing costs due to a modular system • No additonal protective measures (e.g. dusty environment) through the IP65 enclosure • The electrical design of the motor is aligned to the gearbox • Quick reaction time in emergency situations (Breakdowns etc.) through Fast Assembly • Easy access to the fixation points reduces assembly times and installation costs • Low servicing costs as the lubrication...

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All Bauer Gear Motor catalogs and technical brochures

  1. ALTRA MOTION

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  2. HiflexDRIVE

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  3. BS Fact Sheet

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  4. BM Fact Sheet

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  5. BK Fact Sheet

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  6. P-7100-BGM

    2  Pages

  7. P-7101-BGM

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.