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Hygienic drive solutions for the food industry

Hygienic drive solutions for the food industry
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Hygienic drive solutions for the food industry

Product catalog summary
Overview
Bauer Gear Motor specializes in hygienic drive solutions for the food industry, emphasizing compact, efficient, and easy-to-clean designs. These solutions are built to endure aggressive cleaning agents and high-pressure cleaning, ensuring adherence to industry hygiene standards.
Specifications
All gear motor combinations have protection ratings of IP67/IP69K and feature a smooth surface with a special aseptic coating that complies with FDA guidelines. This coating is resistant to cleaning agents with pH values from 2 to 12 and meets EHEDG-recommended surface roughness standards.
Design Variants
  • Aseptic Design: Smooth, water-resistant surface to prevent air turbulence and re-infection, suitable for high hygiene areas.
  • Standard Design: Compact and efficient, ideal for material handling with moderate hygiene requirements.
  • Stainless Steel Design: High mechanical resilience and resistance to acids and alkalis, suitable for extreme cleaning conditions.
Compliance and Safety
Bauer's drive solutions comply with IFS, HACCP, and CIP requirements, ensuring hygiene and damage prevention. The modular design allows for customization, including brake and encoder solutions.
Benefits
  • Non-ventilated motors prevent re-infection.
  • High energy efficiency (IE2-IE4).
  • Reduced cleaning time and cost savings due to efficient design.
  • Integrated brake and encoder options.
Applications
These drive solutions are suitable for various stages of food processing, including raw material handling, processing, packing, and storage, designed to reduce contamination risk and ensure traceability.
Technical Features
  • Motor power ranges from 0.06 kW to 3.0 kW.
  • Gear torque ranges from 45 Nm to 1,050 Nm.
  • Protection ratings include IP66, IP67, and IP69K.
  • Available in various motor sizes and gear types.
Conclusion
Bauer Gear Motor's hygienic drive solutions provide a robust, efficient, and hygienic option for the food industry, ensuring compliance with stringent hygiene standards while offering flexibility and adaptability for various applications.
Non-Ventilated Permanent Magnet Synchronous Motors (PMSM)
These motors feature a smooth housing surface without cooling fins, preventing dirt and germ accumulation. The fanless design reduces the risk of food re-contamination. They are highly efficient, with integrated brakes and encoders, maintaining a high protection rating of IP67/IP69K. PMSM motors can save up to 30% more energy compared to asynchronous motors, especially in partial-load operations, and require a frequency inverter for operation.
CleanConnect Plug Connector
The Clean Connect stainless steel plug offers high corrosion protection and easy installation, maintaining the drive's ingress protection with a high IP67/IP69K rating. The power cable resists cleaning agents from pH2 to pH12 and can be customized in length.
Stainless Steel Cable Gland
This provides a direct cable connection with high corrosion protection and compact installation. The power cable can be customized in length and withstands cleaning agents from pH2 to pH12, offering low start-up costs and minimal interference.
Terminal Boxes
Utilizing Wago terminal block technology, these boxes ensure a reliable cable connection without the need for cable ferrules, reducing installation time. They offer an IP66 protection rating.
Technical Features
The aseptic drive's special paint coating prevents mechanical adhesion and is FDA-compliant, suitable for the food processing industry. It is resistant to cleaning agents from pH2 to pH12, reducing bacterial growth and cleaning intervals, thus lowering costs and environmental impact.
Drive Surface Design
The design minimizes surface roughness, promoting a drip-off effect that prevents residue accumulation. The paint system includes a primer, base coat, and topcoat to achieve a smooth surface.
Clean in Place (CIP)
CIP methods allow cleaning without major disassembly, supported by the high IP67/IP69K protection rating and smooth design of Bauer geared motors.
Efficiency Comparison
Graphs show the efficiency of PMSM motors compared to asynchronous motors, highlighting energy savings and performance across different load levels.
Exterior Design Features
Various series offer graded surfaces, rounded edges, aseptic coatings, and stainless steel components, with FDA-compliant coatings available.
Certifications
Bauer Gear Motor adheres to several certifications, including ISO 9001, ISO 14001, OHSAS 18001, and others, ensuring quality and compliance with international standards.
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Catalog excerpts

Hygienic drive solutions for the food industry-1

Regal Rexnord Regal Rexnord Hygienic drive solutions for the food industry A REGAL REXNORD BRAND

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Hygienic drive solutions for the food industry-2

Bauer Gear Motor I Hygienic drive solutions for the food industry Highly resilient components make machines more compact, fast, hygienic, efficient and precise. clean solution! Safety guards for sensitive components are increasingly becoming a thing of the past. With their new designs, Bauer gear motors, stainless steel and aseptic solutions guarantee that these components can be cleaned with water and even aggressive cleaning agents. This enables better heat extraction and easier cleaning and maintenance from the word go. With its new range, Bauer has succeeded in meeting the needs of the food...

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Hygienic drive solutions for the food industry-3

Bauer drive solutions in compliance with IFS, HACCP and CIP requirements For all areas, such as raw material handling, processing, packing and storage, where, based on a risk analysis and analysis of the associated risks, product contamination may occur, Bauer supplies geared motors in accordance with the IFS food provisions and the checklist for unannounced works tours (IFS food checks). Accordingly, we provide you with solutions which apply to the provisions for the implementation of HACCP (Hazard Analysis Critical Control Point), i.e. the risk analysis of critical control points, and to guarantee...

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Hygienic drive solutions for the food industry-4

Bauer Gear Motor I Hygienic drive solutions for the food industry Drive solutions for production and logistics In all production processes, individual components pass through various stations before the finished product is produced at the end. This also applies to the drinks industry. From transporting packaging to conveying bulk goods, most processing relies on material handling. Accordingly, the reliability and efficiency of drive systems has a direct impact on manufacturer productivity. HiflexDRIVE Standard Design Highly flexible and adaptable in non-hygienic applications The innovative bevel...

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Hygienic drive solutions for the food industry-5

HiflexDRIVE Aseptic Design Highest hygienic safety in extreme applications The aseptic design of the HiflexDRIVE similarly combines the benefits of the AsepticDRIVE with Bauer‘s permanent-magnet synchronous motor technology. These motors are perfectly suited for use in areas which require high levels of hygiene, where a consistent torque and low overhead height are required. Highest mechanical resilience in the hardest applications HiflexDRIVE Stainless Steel Design Stainless steel allows the use of cleaning materials containing acids and alkalis, which, when combined with disinfectants, help...

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Hygienic drive solutions for the food industry-6

Bauer Gear Motor I Hygienic drive solutions for the food industry Main Features Special paints protect against aggressive acids, alkalis and salts, as well as aggressive environmental conditions Efficient motor technology and dimensioning High protection ratings IP66, IP67 and IP69K No self-ventilation No gear venting H1 oil Rounded edges on the motor No cooling fins, smooth surface • No hidden dirt pockets in the motor • Proven, rapid connection technology • Coating suitable for cleaning and resistant to cleaning agents between pH2 and pH12 • Water runs off easily, hydrophobic behaviour • No...

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Hygienic drive solutions for the food industry-7

AsepticDRIVE Highest hygienic safety in extreme applications • Motor connection through round stainless steel plug (Clean Connect), rotation-locked • Short connection times • Plug cable can be freely assembled • High protection rating IP67/IP69K • H1 oil optional • Stainless steel hollow shafts (V4A) as standard in various diameters • High energy efficiency IE2-IE4 • Integrated brake and/or encoder • All RAL colours available • Thermistors as standard • Iso class F as standard • Non-ventilated, preventing re-infection in the surrounding area Short connection times Standard cleaning agents safe...

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Hygienic drive solutions for the food industry-8

Bauer Gear Motor I Hygienic drive solutions for the food industry Suitable for the toughest conditions (fish, milk, meat industry) Standard cleaning agents safe to use on the stainless steel surface Standard cleaning methods and brush cleaning can be performed without additional measures (covering the drive etc.) CIP-ready design Cost savings due to smooth and highly efficient drive Reduced cleaning time Short connection times Permanent magnet synchronous motor technology (PMSM) makes higher motor powers possible in stainless steel design Low surface temperature due to modern motor technology...

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Hygienic drive solutions for the food industry-9

HiflexDRIVE Highly flexible and adaptable • Special design for bevel gear BK04, BK08, BK17 • EHEDG certification for the HiflexDRIVE in Aseptic design in process • Available as standard, AsepticDRIVE, CleanDRIVE and in stainless steel • Asynchronous and PMSM motors can be fitted • Encoder and brakes fitted as standard, in stainless steel on request • Hollow shafts in various standard diameters • Housing in aluminium and stainless steel • Standard design with C-Flange • Optional A-Flange available • Flexible shaft diameter • All standard shaft types • No interference contours • Shape and radius...

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Hygienic drive solutions for the food industry-10

Bauer Gear Motor I Hygienic drive solutions for the food industry Technical Features Lubricants • The gears can be filled with food-grade H1 lubricant, depending on the specific application. In that case the design is chosen to avoid the need for a gear vent valve. • The ball bearings of the motor are also lubricated with a suitable food-grade H1 bearing grease. Non-ventilated asynchronous motors • Smooth housing surface without cooling fins prevents formation of dirt pockets and spread of germs. • The smooth motor housing prevents the accumulation of dirt deposits. • In addition, the fanless...

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Hygienic drive solutions for the food industry-11

Hygiene and Process Safety Paint System of an Aseptic Drive • The special paint coating on the aseptic drive produces an unstructured surface which has an extremely low level of roughness, preventing mechanical adhesion. • The paint for the topcoat is nonpolar (uncharged molecules), i.e. liquids of the opposite polarity cannot be attracted as it behaves in a hydrophobic manner. • The topcoat is FDA-compliant in accordance with Title 21 CFR 175.300 and is therefore authorised for use in the food processing industry. • The surface coating of the aseptic drive is resistant to cleaning agents from...

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All Bauer Gear Motor catalogs and technical brochures

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  2. HiflexDRIVE

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  3. BS Fact Sheet

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  4. BM Fact Sheet

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  5. BK Fact Sheet

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  6. P-7100-BGM

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  7. P-7101-BGM

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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