*mydirectindustry

Catalogs
BATTIONI PAGANI POMPE
BALLAST 3500 - 4500 - 6000 - 7500 - 9000 - 11000 - 13500 - 16000

BALLAST 3500 - 4500 - 6000 - 7500 - 9000 - 11000 - 13500 - 16000

Product catalog summary

Overview

The BALLAST series represents a range of air injection cooled rotary vane vacuum and pressure pumps designed for heavy-duty industrial applications. The pumps incorporate advanced technology including the Crash Protection System (CPS) and automatic air injection cooling, enabling continuous operation at high vacuum levels.

Key Features

Crash Protection System (CPS): Sliding flanges prevent damage to the pump body and rotor during vane crashes, allowing easy and cost-effective field repairs.
Air Injection Cooling: Automatic air injection cooling system maintains optimal operating temperature, supporting continuous operation at 70% vacuum range.
Long Life Blades: Heat-resistant blades made from special materials ensure durability and extended service life.
Forced Lubrication: Standard forced lubrication pump with optional automatic lubrication available.
External Oil Level Indicator: Facilitates easy monitoring of oil levels.
Integrated Final Air Filter: Effective for both vacuum and pressure operations.
Multiple Versions and Shafts: Various shaft types (splined, smooth cylindrical) and versions (M, MA, P, D, H, HM, K, KA) to suit different applications.

Technical Specifications

Models and Capacities

Model	Geometrical Capacity (m³/h)	Max RPM	Max Absolute Pressure (Bar/PSI)	Max Vacuum (%) (inHg)	Max Continuous Vacuum (%) (inHg)	Power at Max Vacuum (kW/HP)	Weight (kg)
BALLAST 3500	217.3	1400	2.5 (36)	92% (27.2")	70% (21")	8 (10.7)	101-103 (varies by version)
BALLAST 4500	275.6	1400	2.5 (36)	92% (27.2")	70% (21")	10 (13.4)	111-113
BALLAST 6000	371.0	1400	2.5 (36)	94% (28.0")	70% (21")	12 (16.1)	126-128
BALLAST 7500	455.8	1400	2.5 (36)	94% (28.0")	70% (21")	14 (18.8)	144-146
BALLAST 9000	541.8	1400	2.5 (36)	95% (28.5")	70% (21")	17 (22.8)	131-154
BALLAST 11000	668.22	1400	2.5 (36)	95% (28.5")	70% (21")	21 (28.2)	146-170
BALLAST 13500	830.7	1400	2.5 (36)	95% (28.5")	70% (21")	25 (33.5)	164-205
BALLAST 16000	916	1400	2.5 (36)	95% (28.5")	70% (21")	33 (44.2)	210-247

Pressure and Vacuum Limits

Maximum absolute pressure is consistently 2.5 bar (36 PSI) across models. Maximum vacuum ranges from 92% to 95% (27.2 to 28.5 inHg), with continuous operation recommended at 70% vacuum (21 inHg).

Versions and Shafts

Version M / MA: Splined shaft 1"3/8 - Z6 ISO 500
Version P: Smooth cylindrical shaft Ø 32-40 mm with parallel key UNI 6604
Version D: Splined shaft 1"3/8 - Z6 ISO 500
Version H: Hydraulic pump groups with varying displacement and pressure ratings
Version K / KA: Splined shaft with support groups 2 or 3

Standard and Optional Features

Standard Features

Long life heat-resistant blades
Crash Protection System (CPS)
Forced or automatic lubrication pump
External oil level indicator
Side outlets and exhaust elbows
4-ways valve and poppet check valve
Thread for overpressure valve (sizes vary by model)
Available hose connections ranging from Ø 45 mm to Ø 100 mm depending on model

Optional Accessories

Automatic lubrication systems with double lubrication points
Hydraulic and pneumatic changeover kits (including revolving and multi-position)
Vacuum relief valves and overpressure safety valves with specific setting ranges and temperature ratings
Filters and silencers for various hose diameters
Rain caps, pre-filters, and integrated air filters
Side tanks, double outlets, and extra side tanks
Customized painting options
Flushing kits and fluids
Various valves including discharge valves, primary overflow valves, and secondary valves with single or double rubber or stainless steel balls
Pulleys with pneumatic clutches

Maintenance and Inspection Features

Blades inspection holes with maximum wear indicators
Flange-housing alignment control marks
Temperature irreversible indicators at 160°C for safety monitoring

Materials and Construction

High wear resistance achieved through cast iron with high hardness
Aluminum kits for final air filters
Galvanized mild steel housings and aluminum covers for certain components

Summary

The BALLAST pump series offers robust, reliable, and technologically advanced rotary vane vacuum and pressure pumps suitable for demanding industrial environments. With a focus on durability, ease of maintenance, and operational efficiency, the pumps provide a wide range of capacities and configurations to meet diverse application needs. The inclusion of safety features such as the Crash Protection System and temperature indicators, along with a comprehensive selection of optional accessories, ensures adaptability and longevity in service.

Catalog excerpts

BALLAST 3500 - 4500 - 6000 - 7500 - 9000 - 11000 - 13500 - 16000-2

Predisposition For overpressure valve Battioni® Pagani Setting (He pace <U*tce 1953 Kit Aluminum Final Air Filter Kit filtro aria alluminio 0 Saugfilter Satz Predisposizione per valvola di sovrapressione Vorbereitung fur Uberdruckventil Forced lubrication pump as standard (automatic lubrication on request) Pompa di lubrificazione forzata di serie (lubrificazione automatica a richiesta) Druckschmierung als Serie (Automatische Schmierung auf Anfrage) # Temperature indicator Rilevatore di temperatura Temperaturdedektor Indicatore Irreversibile 160° C irreversibel Anzeiger 160°C Nr. 8 Long Life...

Open the catalog to page 2

BALLAST 3500 - 4500 - 6000 - 7500 - 9000 - 11000 - 13500 - 16000-3

Selector vacuum - pressure Selettore Vuoto - Pressione CPS - CRASH PROTECTION SYSTEM Sliding Flanges to avoid breakages of the body and rotor during vanes crashes Flange con asole di scorrimento in caso di ingresso materiale o rottura palette Air injection cooled Rotary Vanes Vacuum/ Pressure pump Flansche mit Slotsblaettern falls Materialschmierung oder Palettenbruch Flange-housing alignment control Tacca di allineamento flangia - corpo Ausrichtmarke der Flanschgehäuse Blades inspection hole Foro ispezione palette Bohrung für Lamellen Prüfung Vanes inspection hole with max wearing indicator...

Open the catalog to page 3

BALLAST 3500 - 4500 - 6000 - 7500 - 9000 - 11000 - 13500 - 16000-4

BALLAST3500 - 4500 - 6000 - 7500 BALLAST - Built to last The BALLAST pump represents a technology breakthrough resulted from a major joint effort in product development and innovative design processes. The BALLAST features the Crash Protection System: a sliding flanges protection mechanism that prevents the housing or rotor to break of in case of vanes crash. The pump is easily repairable inexpensively in field. The BALLAST II pump is equipped with the latest automatic air injection cooling system to enable continuous operation at 70% range of vacuum. The BALLAST is the ideal pump for heavy duty...

Open the catalog to page 4

BALLAST 3500 - 4500 - 6000 - 7500 - 9000 - 11000 - 13500 - 16000-5

Vacuum Relief Valve 1”1/2 Code 5100200012 Overpressure Safety Valve - 1”1/2 Code 5100200010 Setting range: -0.3 bar / -0,8 bar Working temperature: -20°C / +90°C Thread: G 1”1/2 Weight: 0,65 kg Air injection cooled Rotary Vanes Vacuum/ Pressure pump Setting range: +0,3 bar / +1,5 bar Working temperature: -20°C / +90°C Thread: G 1”1/2 Weight: 1,02 kg Filter – Silencer Code 5090000110 Ø 45 mm Code 5090000044 Ø 80 mm Hose connection: Ø 45-60-80 mm Weight: 4-7 kg Tank with side pipe Primary Overflow Valve – 05 Single Rubber Ball Code 6100200006 - Ø 45 Code 6100200007 - Ø 60 Code 6100200008 - Ø 80...

Open the catalog to page 5

BALLAST 3500 - 4500 - 6000 - 7500 - 9000 - 11000 - 13500 - 16000-6

9000 - 11000 - 13500 BALLAST – Built to last The BALLAST pump represents a technology breakthrough resulted from a major joint effort in product development and innovative design processes. The BALLAST features the Crash Protection System: a sliding flanges protection mechanism that prevents the housing or rotor to break of in case of vanes crash. The pump is easily repairable inexpensively in field. The BALLAST II pump is equipped with the latest automatic air injection cooling system to enable continuous operation at 70% range of vacuum. The BALLAST is the ideal pump for heavy duty applications....

Open the catalog to page 6

BALLAST 3500 - 4500 - 6000 - 7500 - 9000 - 11000 - 13500 - 16000-7

Battioni Pagani Vacuum Pump Oil 5 lt. Battioni Pagani Flushing Fluid 5 lt. Vacuum Relief Valve 1”1/2 Air injection cooled Rotary Vanes Vacuum/ Pressure pump ACCESSORIES Overpressure Safety Valve - 2” Setting range: -0.3 bar / -0,8 bar Working temperature: -20°C / +90°C Thread: G 1”1/2 Weight: 0,65 kg Setting range: +0,3 bar / +1,5 bar Working temperature: -20°C / +90°C Thread: G 2” Weight: 1,02 kg Filter – Silencer Code 5090000025 BALLAST 9000-11000 Ø 80 mm Code 5090000026 BALLAST 13500 Ø 100 mm Hose connection: Ø 80/100 mm Weight: 9,5/13 kg Code 5090000061 BALLAST 9000-11000 Code 5090000062...

Open the catalog to page 7

BALLAST 3500 - 4500 - 6000 - 7500 - 9000 - 11000 - 13500 - 16000-8

Selector vacuum - pressure Selettore Vuoto - Pressione Wahler von Vakuum/Druck ^SR| Battioni® ^Sm Pagani Setting tfo pace <U*tce 1953 Non-return valve Valvola di non ritorno Kontrollventil als Serie Automatic lubrication pump as standard Pompa di lubrifi cazione automatica di serie Automatische Schmierung als Serie Temperature indicator Rilevatore di temperatura Temperaturdedektor 160° C Irreversible indicator Indicatore Irreversibile 160° C irreversibel Anzeiger 160°C Long Life blades as standard # Palette "long life" resistenti al calore di serie Hitzebestandigen Lamellen aus Spezialmaterial...

Open the catalog to page 8

BALLAST 3500 - 4500 - 6000 - 7500 - 9000 - 11000 - 13500 - 16000-9

Integrated Final air filter, effective in both vacuum and pressure use Filtro aria finale integrato, efficace sia in vuoto che in pressione CPS - CRASH PROTECTION SYSTEM Sliding Flanges to avoid breakages of the body and rotor during vanes crashes Flange con asole di scorrimento in caso di ingresso materiale o rottura palette Flansche mit Slotsblaettern falls Materialschmierung oder Palettenbruch Air injection cooled Rotary Vanes Vacuum/ Pressure pump Integriert Endluftfilter, wirksam in Vakuum und auch in Druck External Side oil tank Serbatoio olio laterale Externe Seitenöltank Blades inspection...

Open the catalog to page 9

BALLAST 3500 - 4500 - 6000 - 7500 - 9000 - 11000 - 13500 - 16000-10

BALLAST16000 Battioni® Pagani Setting tit pMt tiMC 1953 BALLAST - Built to last The BALLAST pump represents a technology breakthrough resulted from a major joint effort in product development and innovative design processes. The BALLAST features the Crash Protection System: a sliding flanges protection mechanism that prevents the housing or rotor to break of in case of vanes crash. The pump is easily repairable inexpensively in field. The BALLAST II pump is equipped with the latest automatic air injection cooling system to enable continuous operation at 70% range of vacuum. The BALLAST is the...

Open the catalog to page 10

BALLAST 3500 - 4500 - 6000 - 7500 - 9000 - 11000 - 13500 - 16000-11

Vacuum Relief Valve 1”1/2 Overpressure Safety Valve - 2” Setting range: -0.3 bar / -0,8 bar Working temperature: -20°C / +90°C Thread: 1”1/2 Weight: 0,65 kg Pulley with pneumatic clutch Setting range: +0,3 bar / +1,5 bar Working temperature: -20°C / +90°C Thread: 2” Weight: 1,2 kg Air injection cooled Rotary Vanes Vacuum/ Pressure pump Hose connection: Ø 100 mm Weight: 9,5/13 kg Filter – Silencer Code 5090000062 BALLAST 16000 Weight: 0,4 kg Tank with side pipe Primary Overflow Valve – Two Balls Code6100200030-Ø76 Code6100200025-Ø80 Code6100200026-Ø100 Iron ring to be welded Weight: 13,9/14,0...

Open the catalog to page 11