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Complete lines for compact and foamed PVC sheets

Complete lines for compact and foamed PVC sheets

Complete lines for compact and foamed PVC sheets

Product catalog summary
Overview: This document by Battenfeld-Cincinnati outlines the complete lines for compact and foamed PVC sheets, focusing on process engineering, sustainability, and efficient production methods.
Process Engineering: The company offers modular line concepts for cost-optimized, customer-specific solutions. These solutions integrate product specifications, material processing, infrastructure, plant appearance, and control interfaces. The goal is to conserve resources while maintaining profitability and ensuring high product quality and energy efficiency.
Product Applications: PVC sheets are categorized into compact and foamed sheets, with further distinctions in free foam, integral foam (Celuka), and co-extruded multi-layer sheets. These sheets are used in various industries, including building construction, marketing, communications, and furniture.
Production Process: The production of free foam sheets involves melt processing in a twin-screw extruder, followed by cooling and further processing. Co-extruded sheets have a compact outer layer and a fine foam core, offering surface hardness similar to integral panels.
Extruder Series: The twinEX and conEX NG series are highlighted for their compact footprint and suitability for PVC sheet applications. Output rates vary based on formulation, sheet thickness, density, and processing conditions.
Line Components: Key components include the main extruder, material dosage systems, line control (BCtouch UX), calender, inline laser-thickness gauge, cooling section, length cutting unit, haul-off, QTS crosscut saw, and plate rack. These components ensure high output rates, precise material distribution, and efficient cooling and cutting processes.
Control System: The BCtouch UX is an Industry 4.0 ready control system offering intuitive machine handling, real-time data monitoring, and integration with MES systems. It supports preventive maintenance and condition monitoring.
Services: Battenfeld-Cincinnati provides a global service network offering technical support, spare parts, repairs, upgrades, and training. The company emphasizes energy-saving advice and wear protection consulting.
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Catalog excerpts

Complete lines for compact and foamed PVC sheets-1

Page 1 – © Battenfeld-Cincinnati 2019 – Applications: Complete lines for compact and foamed PVC sheets Application: Sheets Complete lines for compact and foamed PVC shee

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Complete lines for compact and foamed PVC sheets-2

Process engineering for efficient plastics extrusion of tomorrow – From the raw material to the finished product Based on our modular line concept, we are able to implement costoptimized and customer-specific solutions. This goes beyond the product specification to the processing of the materials, the infrastructure specified in the general conditions up to the appearance of the plant and the control interface. Our company takes all of these conditions into account when designing your extrusion line. We combine our own products with components from long term partners in order to supply our customers...

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Complete lines for compact and foamed PVC sheets-3

Embossed PVC free foam sheets PVC free foam sheets Modeled PVC sheet for roofing Application – PVC sheet end products A basic distinction is made between compact sheets and foamed sheets, and here again, between free foam and integral foam (Celuka), and co-extruded multi-layer sheets. PVC free foam sheets have a fine, even foam structure and a matt-finished, finely structured, closed-cell surface. Integral sheets have a firm, smooth surface with a finely structured core. Co-extruded multi-layer sheets offer many options for additional or new product attributes geared to a specific field of application,...

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Complete lines for compact and foamed PVC sheets-4

Complete lines for PVC sheet extrusion – for compact and foamed PVC sheets Regardless of which product has to be manufactured, battenfeldcincinnati offers you the appropriate line. twinEX and conEX NG extruders are used in lines for the production of PVC sheets as parallel or conical twin screw extruders. Schematic overview of a PVC sheet extrusion line Extruder Series The twinEX series, the conEX NG COEX as well as the conEX Transparent for transparent PVC sheets, they all have a very small and compact footprint and are best preferred for the PVC sheet applications. conEX NG 65 The given output...

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Complete lines for compact and foamed PVC sheets-5

Complete lines for PVC sheet extrusion – for compact or free-foamed PVC sheets The lines are very well suited for foamed boards with thicknesses up to 38 mm and output rates up to 2000 kg/h. The intensive cooling section (6) enables rapid cooling of the foam surface and from the centre of the foam board. This allows the production of high-quality foams with reduced thickness tolerances. 4 Calander • ertical 3-roll calander with 500 V mm rolls for ideal cooling • oller heat distribution +/- 0.5°C R • lexible adjustment of the F individual precooling rolls for a controlled foaming process 2 Material...

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Complete lines for compact and foamed PVC sheets-6

BCtouch UX Line-Control – State of the art “Industry 4.0 ready” control system The battenfeld-cincinnati BCtouch UX provides an intelligent process control and monitoring system for the complete extrusion line. The intuitive HMI (Human Machine Interface) system can be used instantly without a time-consuming learning phase. It offers all interfaces for an industry 4.0 oriented production and much more. Master view line Detail view extrusion tool Human Machine Interface (HMI) System • Dual Core Industrial PC • Windows 10 IoT Enterprise Operating System User Benefits and Advantages • ast, intuitive...

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Complete lines for compact and foamed PVC sheets-7

battenfeld-cincinnati Services – Worldwide active for you We have an extensive service network at our disposal to support our customers professionally and promptly with technical know-how and spare parts. Our locally available service technicians are regularly trained on the current state of the art and informed about new developments. Spare Parts • ailor-made spare parts packages T • nnovative screw design I Wear Analysis • egular wear measurement R • ear protection consulting W Technical Service • ommissioning, maintenance, inspection C • epair-in-the-field-Hotline R • emote diagnosis system...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.