1. Catalogs
  2. Bates Technologies
  3. Diamond Plated Bore Sizing Technology
video corpo

Diamond Plated Bore Sizing Technology

Diamond Plated Bore Sizing Technology

Diamond Plated Bore Sizing Technology

Product catalog summary
Overview: PSS-Abrasives & Tool Division offers Microsize® Plated Tooling designed for efficient and precise bore sizing and finishing. These tools are suitable for various machines and applications, providing high accuracy and reduced cycle times.
Specifications: The Microsize® Plated Tooling features an expandable super-abrasive sleeve on a tapered arbor, ideal for tandem bores and parts with keyways. It ensures close tolerances and handles interrupted cuts effectively.
Applications: Suitable for bore finishing machines, Sunnen machines, drill presses, and machining centers. The tools can be used independently for fast stock removal or as part of a finishing process after traditional honing.
Advantages: The tooling offers more accurate bores, reduced cycle times, precise part size and geometry, ease of use, tighter tolerances, and increased production with lower overall tooling costs.
Company Background: PSS-Abrasives & Tool Division, part of Lapmaster International, has a legacy of over 75 years in honing tooling and equipment. They provide custom tooling and process application systems globally.
Product Lines: Includes Metal Bonded Diamond and CBN Stones, Single Pass Bore Finishing Tools, Production Honing Mandrels/Tooling, Diamond and CBN Plated Products, and more.
Materials: The tooling is effective on materials like cast iron, carbide, chrome, ceramic, glass, hard/soft steel, Inconel, Stellite, stainless steel, and zirconium.
Recommendations for Success: Proper installation, presizing, and break-in procedures are crucial. Tool speed and feed rate should be controlled to prevent excess heat and premature failure. Conventional oil is recommended for lubrication.
Troubleshooting: PSS technicians are available to assist with common bore imperfections, offering solutions and corrections.
Contact Information: For further assistance, visit the PSS website or contact their representatives at the provided address and phone numbers.
See more

Catalog excerpts

Diamond Plated Bore Sizing Technology-1

DIAMOND TOOLING TECHNOLOGY About PSS-Abrasives & Tool Division PSS-Abrasives & Tool Division LLC, a division of Lapmaster International, serves customers worldwide in streamlining and perfecting honing operations. PSSAbrasives & Tool Division and its legacy of Micromatic, a producer of superior honing tooling and equipment for more than 75 years, now serve international customers from manufacturing facilities worldwide. Broadly skilled in custom tooling and process application systems, our experienced engineers provide customers with the most efficient, cost effective and reliable tooling technology solutions. Consider PSS Your Reliable Resource For Original and Replacement Tooling Microsize® Plated Tooling from PSS-Abrasives & Tool Division helps you get the job done right the very first time. The tools go through the bore only once, removing the prescribed amount of stock to yield a perfectly-sized bore in one pass. An expandable super-abrasive sleeve mounted on a tapered arbor, PSSAbrasives & Tool Division ' Microsize® Plated Tooling overcomes even the most difficult bore-sizing and finishing challenges. The tools excel on tandem bores and parts with keyways. The tools also yield extremely close tolerances and easily handle interrupted cuts. PSS-Abrasives & Tool Division Microsize® Plated Tooling is created for operation in bore finishing machines, Sunnen machines, drill presses and machining centers. The super-abrasive tools have been successful in bringing new efficiency to fine boring and grinding operations. They may also be used on their own to obtain fast stock removal, or as a part of a finishing process following traditional honing. Microsize® Tooling Technology PROVIDES ADVANTAGES TO YOUR CURRENT BORE SIZE PROCESSING • • • • • More accurate and consistent bores • Reduced cycle times Precise part size and part geometry • Ease of Use Tighter tolerances • Greater accuracy Faster finishing requirements • Manual or Automatic Coolant-induced availability • Increased production • Lower overall tooling costs and reduced cost per part Company product lines include: · Metal Bonded Diamond and CBN Stones · Single Pass Bore Finishing Tools · Production Honing Mandrels/Tooling · Diamond and CBN Plated Products · Applications Engineering Lab · Microhone® Products · Microsize® Technology PSS manufactures stones and/or tooling for all machines, including: Sunnen Barnes Nagel Engis Accu-Cut Toyo Micromatic Gehring Kadia Jones and Shipman Fuji Delapena Sample of materials honed with Bates' metal bonded stones: Diamond Stones · Cast Iron · Carbide · Chrome · Ceramic · Glass CBN Stones · Hard/soft steel · Inconnel · Stellite · Stainless steel · Zirconium

 Open the catalog to page 1
Diamond Plated Bore Sizing Technology-2

Microsize Tooling s The Microsize® Plated Tooling process allows manufacturers to achieve bore size and geometry with little operator involvement. Consider the following in planning your process and consult with a PSSAbrasives & Tool Division technician. Tool Operations s Installation: Install tool in appropriate chuck or collet holder. s Presizing: Superabrasive coated sleeve is pre-sized to slightly under the marked bore size on the sleeve. A slight adjustment is required to produce the bore size. s Break-In: A break-in period is necessary for a short time at the application’s start-up. This...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.