ZVS
36Pages

Instruction, Use and Maintenance Manual PNEUMATIC BALL VALVE Bardiani Valvole S.p.A. via G. di Vittorio, 50/52 - 43045 Fornovo di Taro (PR) - Italy tel. +39 0525 - Fax 0525 3408 bardiani@bardiani.com - www.bardiani.com (Translation of the Original Instructions in the italian Language)

MANUAL REVISION

Safety,Warning and Mandatory Signs 1.1 General safety warnings Technical data Checking / Unpacking / Lifting Installation Operation Troubleshooting Cleaning Disposal Maintenance 10.1 10.2 10.3 10.4 10.5 10.6 Operator training General maintenance Scheduled maintenance Tools useful for Disassembly/Reassembly Pneumatic Ball Valve ZVS Disassembly of the ZVS Assembly of the ZVS Annexes 2D diagram ZVS DN10--65 2D diagram ZVS DN65--100 Warranty Recommendations

INTRODUCTION This “Instruction, Use and Maintenance Manual” has been prepared to provide guidance and recommendations to assist qualified skilled technicians in the understanding, running and maintenance orf the Products supplied. It forms an integral part of the Products supplied and must be read prior to any installation, operation and/or maintenance of all types of valves provided. This manual must be saved for future reference and be kept readily available at the unit. With regards to the use of valves compliant with EU Directive 2014/34/UE (ATEX), consultation of a specific manual is...

Safety,Warning and Mandatory Signs 1 Safety,Warning and Mandatory Signs WARNING SIGNS Pictogram Description WARNING! General WARNING! Hand crushing WARNING! Heavy loads WARNING! Severe burns WARNING! Risk of explosions Notes This tells the person in question that the operation described involves (when not performed in accordance with the relative safety regulations) the risk of personal injury. Exercise caution in executing the procedure Hand crushing hazard Never touch the moving parts if the actuator is supplied with compressed air. Exercise caution in executing the procedure Heavy...

Safety,Warning and Mandatory Signs MANDATORY SIGNS (FOR THE OPERATOR IN CHARGE OF MECHANICAL MAINTENANCE) Pictogram Notes Special instructions must be followed to avoid injury to persons. OBLIGATION General PROTECTIVE GLOVES Use safety footwear to protect against injuries caused by falling objects during maintenance operations (particularly when dismantling parts). SUITABLE CLOTHING SAFETY GLASSES Protective gloves must be available for handling objects which could cause hand injuries or when there is the possibility of coming into contact with harmful substances.. Hard hats must be...

Safety,Warning and Mandatory Signs OPERATING SIGNS Pictogram Description PRESS PRESS (release) ELECTRICAL CONNECTION ELECTRICAL DISCONNECTION PNEUMATIC CONNECTION PNEUMATIC DISCONNECTION APPLICATION OF FOODSAFE GREASE APPLICATION OF FOODSAFE GREASE APPLICATION OF MULTIPURPOSE GREASE THREADLOCK APPLICATION ASSEMBLY / DISASSEMBLY SEQUENCE Use of a press Gradual release of the pressure force Electrical connection to the control unit (consult the relative instruction manual). Electrical disconnection from the control unit (consult the relative instruction manual). Connection of the air to the...

Safety,Warning and Mandatory Signs 1.1 Operator training All persons who have to work on the valve must be qualified to carry out the relative maintenance tasks. They must be informed as to the possible hazards involved and must observe all the safety instructions set out in this manual. Allow expert personnel only to work on the electrical components.

2 Safety 2.1 General safety warnings Intended use Bardiani valves have been exclusively for moving fluids. Prohibited use The valve must not be used: • for any operations different to those described under the heading “Intended Use”, • for handling fluids different to the type specified by the manufacturer; • for moving fluids at different pressures to those envisaged by the manufacturer and indicated in the valve's technical data. Limitations on valve use It is forbidden to: • use the valve in a construction configuration different to the one envisaged by the manufacturer. • use the valve...

Technical data 3 Technical data Maximum seal pressure Product minimum - maximum temperature Storage temperature Material in contact with the product Gasket material in contact with the product Connectors Air pressure Material Gaskets material Electrical power supply VALVE DATA See catalogue From -20°C to 160°C for applications with air. Depending on the material used for the gaskets and the product from -10°C to +25°C AISI 316L (1.4404). Check the resistance to corrosion in relation to products and detergents P.T.F.E. Check compatibility with products and detergents PNEUMATIC ACTUATOR DATA...

Checking / Unpacking / Lifting 4 Checking / Unpacking / Lifting 1. CHECK: - Check the valve show no signs of damage caused during transport and that it corresponds with the order; - Check the inside of the valve. 2. UNPACKING The valve packaging is made up of cardboard, wood and plastic. The valve is mainly made up of metal materials. The gaskets are usually made from elastomers. Disposal must be in compliance with local legislation.

Checking / Unpacking / Lifting 3. VALVE LIFTING: Take care as to the type of valve you are handling. Based on the size there are different lifting procedures. CAUTION! Before lifting the valve, make sure there are no disassembled or separate valve parts which could fall off causing injury to persons and damage to the valve. Lifting method CAUTION! The figures above are used purely to represent the methods and procedures for hoisting the valves. Bardiani Valvole S.p.A. declines all liability for any damage to things and/or injuries to persons caused by improper and/or incorrect hoisting of...

1. ELECTRICAL AND PNEUMATIC ENERGY SUPPLY - Use expert personnel for installation/uninstallation operations; - Check that the air pressure and quality are correct (see "Technical Data"); - Check the power supply to the control unit is correct (consult the relative instruction manual). A = Upward movement of the piston B = Downward movement of the piston In single acting valves there is only one of the aforementioned commands. 1. REDUCING THE STRESS TO WHICH THE: VALVE IS SUBJECTED: - Vibrations; - Thermal expansion of the piping; - Excessive welding; - Overload. CAUTION! The seal seats may...