Remote IO Brochure

Remote IO Brochure

Remote IO Brochure

Product catalog summary
Overview
Banner Engineering offers Remote I/O solutions aimed at enhancing control system design, performance, and space efficiency. These solutions include compact Remote I/O Blocks that support multiple protocols, offer on-board programmability, and can be tailored to specific requirements. Key advantages include reduced wiring, lower installation costs, and simplified diagnostics.
Specifications and Features
  • DXMR110-8K IO-Link Master: Provides local control and connectivity with protocols such as EtherNet/IP, Modbus/TCP, and PROFINET. It features IP67 housing for easy installation and reduced cabling needs.
  • DXMR90 Industrial Controller: Central to Remote I/O systems, it consolidates signals from sensors into a unified data stream for export via Ethernet protocols.
Connectivity Options
  • IO-Link Masters with Modbus RTU: Devices like the R45C and R90C offer connectivity for IO-Link devices via Modbus RTU, featuring rugged designs and easy installation.
  • IO-Link Hubs: Hubs such as the R95C facilitate the integration of non-IO-Link devices into IO-Link systems, supporting both discrete and analog inputs/outputs.
  • Modbus RTU I/O Blocks: Devices like the S15C Converter enable the conversion of various signals to Modbus, allowing for smart system integration.
Specialized I/O Connectivity
  • R50C Motor Driven Roller Controller: Manages motor-driven rollers using Modbus communication, suitable for challenging environments with IP67-rated housing.
Cabling and Accessories
Banner provides a variety of M12 cordsets, splitters, and tees for flexible connectivity solutions, supporting various lengths and configurations to meet diverse application needs.
Additional Technical Details
The document also covers technical specifications and connectivity solutions for various cable models, junction blocks, and IO-Link systems. It includes details on cable lengths, wiring diagrams, and accessories for M12 and other connectors.
Specifications
Lists multiple cable models with specific lengths and configurations, such as CSB-M1248M1241 and CSB-M12415M1241, detailing their trunk and branch connections. Specifies the use of 22 AWG cables with diameters of 5.6 mm and 6.0 mm.
Wiring Diagrams
Provides detailed wiring diagrams for 4-pin and 5-pin configurations, illustrating connections for trunk (male) and branch (female) components, including pin assignments and color codes for easy reference.
Accessories
Mentions various accessories, including magnetic attachments for M12 cordsets and protective end caps, enhancing connectivity and protection of cable systems.
Connectivity Solutions
Highlights M12 splitters, tees, and molded junction blocks, offering solutions for expanding device connectivity. Models like R95-8M125-C1-D24P and R50-4M125-M125Q-P are discussed, emphasizing their no-branch, no-trunk configurations.
IO-Link Systems
Introduces the DXMR90-4K and DXMR110-8K systems as solutions for connecting multiple IO-Link devices. These systems support communication with higher-level control systems via EtherNet/IP, Modbus/TCP, and PROFINET, and offer flexibility with additional serial ports and cloud data capabilities.
Conclusion
The document provides comprehensive information on cable and connectivity solutions, emphasizing the flexibility and scalability of the systems for industrial applications.
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Catalog excerpts

Remote IO Brochure-2

Remote I/O Solutions from Banner Multi-Protocol Ethernet Blocks Remote I/O Blocks from Banner help machine builders optimize control system design, performance, and space efficiency with their compact form-factors, multi-protocol support, on-board programmability, and customization capability. Additionally, these products offer what you would expect from remote I/O blocks such as reduced wiring and costs associated with installation, integration, and diagnostics. DXMR90 Industrial Controller DXMR90 controllers are a central component of a Remote I/O system for device monitoring, An internal processor...

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Remote IO Brochure-3

IO-Link Masters with Modbus RTU IO-Link Hubs S15C Hub • Easily converts signals like 4―20 mA analog to IO-Link without any setup required • Allows previously incompatible devices to be connected to a smart system • Rugged over-molded design meets IP65, IP67, and IP68 standards R45C IO-Link Master Modbus Converter • Simple M12 connection for easy installation wherever needed in the circuit S15C • Connects two IO-Link devices and provides access via Modbus RTU interface • Rugged design; easy installation with no assembly or individual wiring required • 5-pin M12 male quick disconnect connector...

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Remote IO Brochure-4

IO-Link Hubs R95C Discrete and Analog Input-Output IO-Link Hub The R90C IO-Link Hubs connect two discrete signals to each of the unique ports, providing access to monitoring and configuring those ports with an IO-Link master. Host mirroring is available where a selected port input/output discrete signal can be routed to Pin 2 (male) on the PLC/Host connection. Housing Function R90 4B21 = 4-port, bimodal, 2 inputs, 1 output K = IO-Link Q = M12 integral quick disconnect • C ompact IO-Link device converter with the ability to send 4 ports of discrete input and 4 ports of analog input data (voltage...

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Remote IO Brochure-5

Modbus RTU I/O Blocks R95C Discrete Bimodal to Modbus Hub The R95C Discrete Bimodal to Modbus Hub connects two discrete channels to each of the eight unique ports, providing access to monitoring and configuring those ports via Modbus registers. Host mirroring is available where a selected port input/output discrete signal can be routed to Pin 5 (male) on the PLC/Host connection. S15C Converter • E asily converts signals like discrete, analog, and more to Modbus, which makes it easy to monitor and send data to the cloud • Allows previously incompatible devices to be connected to a smart system...

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Remote IO Brochure-6

Connectivity R50C Motor Driven Roller Controller • Easily control motor driven rollers from a PLC using Modbus® communication • S implify installation of multiple R50Cs on a conveyor using M12 connectors and daisy-chained L-coded 16-amp motor power connections • C an be used in refrigerated, wet, and other challenging environments with IP67-rated fully sealed housing and -40° to 70° C operating range without an additional protective enclosure Cable: PVC jacket, PUR (polyurethane) connector body, nickel-plated brass coupling nut Conductors: 22 AWG or 24 AWG (open shield only) high-flex stranded,...

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Remote IO Brochure-7

Connectivity 5-Pin M12 Cordsets (Voltage: 60 V dc/ac, Current: 4 A) 5-Pin Female QD to Flying Leads 5-Pin Male QD to Flying Leads Straight/Straight (female/male) Cable Lengths Branches (Female) Trunk (Male) Wiring Diagrams Cable Lengths Branches (Female) 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Gray 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Gray Wiring Diagrams Trunk (Male) 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Gray *Not all models are shown. Please contact Banner for other available lengths and double-ended styles. N/C 1 = Brown 2 = White 3 = Blue 4 = Black Cable ø – 5.2 mm 4-Pin Coiled...

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Remote IO Brochure-8

Connectivity M12 Splitters and Tees Wiring Diagram Trunk 1 m with Flying Leads Branches (Female) 1 m with Flying Leads Trunk (male) Cable Lengths Branches (Female) No Trunk Trunk (male) Male Male Female Female 1 = Brown 2 = White 3 = Blue 4 = Black Wiring Diagram (applies to all branches) Trunk (Male) 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Gray Ethernet Cordsets Branch (female) M12 Molded Junction Blocks Models Branch (female) Branch (female) Cable Lengths Wiring Diagrams (applies to all branches) Molded I/O Junction Blocks Cable Lengths 1 = Brown 2 = White 3 = Blue 4 = Black 2 x 24 Pair...

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Remote IO Brochure-9

Streamline Your IO-Link Network The compact DXMR110-8K allows for the connection and control of up to eight IO-Link devices such as sensors, indicator lights, IO-Link hubs, without the need for multiple traditionally expensive input cards. The DXMR110-8K can communicate with higher-level control systems via EtherNet/IP, Modbus/TCP, and PROFINET. The DXMR110-8K also has the ability to push IO-Link data to cloud platforms. DXMR110-8K System Diagram Valve Manifold IO-Link Light IO-Link Sensor Power Supply IO-Link Converter Discrete IO-Link Hub IO-Link Converter Analog Sensor Pneumatic Actuator No...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.