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Photoelectric Sensor Solutions Brochure

Photoelectric Sensor Solutions Brochure
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Photoelectric Sensor Solutions Brochure

Product catalog summary
Overview of Photoelectric Sensors
Photoelectric sensors are used in industrial sectors like material handling, packaging, and medical industries to detect objects or changes in surface conditions by emitting a light beam. They can detect various materials, including shiny, dark, clear, or multicolored objects.
Types of Sensing Modes
  • Opposed Mode: Separate emitter and receiver units offer high reliability and long sensing ranges.
  • Retroreflective Mode: Emitter and receiver in the same housing use a reflector, suitable for limited space applications.
  • Diffuse Mode: Emitter and receiver in the same housing detect objects by reflected light, useful where other modes are impractical.
  • Background Suppression: Ignores objects beyond a set range, useful for detecting dark targets on light backgrounds.
Key Features and Considerations
  • Excess Gain: Important for overcoming environmental contaminants.
  • Beam Pattern: Determines the sensor's response area.
  • LED Types: Visible LEDs aid alignment; infrared LEDs are efficient for longer ranges.
  • Laser Sensors: Provide small beam spots, longer ranges, and higher precision.
Choosing a Banner Photoelectric Sensor
Banner offers sensors like QS18, Q20, and QS30, each with features like long-range detection and various mounting options, chosen based on application needs.
Application Examples
  • Food Packaging: QS18LLP laser sensor counts cartons on a conveyor.
  • Automotive Assembly: QS18AF sensor verifies part placement on pallets.
  • Shiny Object Detection: Retroreflective sensors detect reflective objects like aluminum cans.
Polarized Retroreflective Sensors
Q20 sensors use polarizing filters to detect light from retroreflectors, ignoring shiny object reflections, crucial for applications like unfinished cans detection.
Label Application Verification
Q20 sensor verifies label presence on jars, ensuring quality and consistency.
Liquid Level Detection
QS30H2O sensor detects water levels in bottles, ensuring accurate fill level detection.
Vehicle Detection in Car Washes
QS30EX and QS30RRX sensors withstand extreme conditions, verifying vehicle passage in car washes.
Food Packaging Inspection
T18-2 sensor detects food trays on conveyors, ignoring reflective backgrounds.
Label Verification in Beverage Industry
Q3X laser contrast sensor detects labels on bottles, focusing on contrast differences.
Miniature Sensor Applications
Q2X series offers compact sensors for space-constrained locations, detecting small objects over various ranges.
Specifications and Features
Banner sensors like Q2X and VS8 are designed for precise detection in compact spaces, with features like high switching frequency and robust housing.
Applications and Solutions
  • Labeling Machines: Q2X sensor applies pressure-sensitive labels accurately.
  • Automotive Assembly: Q2X verifies part presence in assembly lines.
  • Food Packaging: VS8 sensor detects low-reflectivity packaging.
  • Electronics Industry: VS8 sensors ensure proper adhesive application on PCBs.
Technological Advancements
Banner's laser sensors offer automatic gain compensation and are suitable for harsh environments.
Conclusion
Banner Engineering provides a range of sensors designed for specific industrial applications, enhancing automation accuracy and reliability across various sectors.
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Catalog excerpts

Photoelectric Sensor Solutions Brochure-1

Photoelectric Sensor Solutions

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Photoelectric Sensor Solutions Brochure-2

Photoelectric Sensors Photoelectric sensors can detect the presence or absence of objects or changes in surface conditions of a target. They emit a beam of light that is detected by a receiving element. When an object interrupts or reflects the emitted light, an output switches, sending an electronic signal. Most target materials can be detected including shiny, dark, clear, or multicolored ones. Photoelectric sensors are very common in industrial manufacturing fields such as material handling, packaging, food and beverage, medical, and many others. Photoelectric sensors can be long range, heavy...

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Photoelectric Sensor Solutions Brochure-3

Excess Gain Sensing Beams Excess gain is a measurement of the amount of light energy that the receiver element detects. A sensor needs an excess gain of one to cause the sensor's output to switch "on" or "off." However, contaminants in the sensing environment such as dirt, dust, smoke, and moisture can cause signal attenuation, so more excess gain will be required to receive a valid signal. Excess gain may be seen as the extra sensing energy available to overcome that attenuation. Visible LEDs An excess gain chart shows how much light energy is available at a given distance. The dirtier the environment,...

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Photoelectric Sensor Solutions Brochure-4

Choosing a Banner Photoelectric Sensor If the following is needed: • Rectangular form factor Non-polarized Retroreflective Range (m) Polarized Retroreflective Range (m) Laser Polarized Retroreflective Range (m) Response Time Operating Temperature Clear Object Detection If the following are needed: • Longer range • High power • Water detection If the following are needed: • IP69 washdown • FDA-grade plastic select T18-2 • Largest selection of sensing modes • Multiple convenient mounting options • IO-Link available in many sensing modes • Excellent price-to-performance ratio If the following are...

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Photoelectric Sensor Solutions Brochure-5

All-Purpose Compact Sensor • R ugged sealed housing, protected circuitry; available with or without 18 mm threaded “nose” • Easily fits (or retrofits) almost any mounting situation • Less than 1 millisecond output response for excellent sensing repeatability • Meets IP67 and NEMA 6 standards for harsh environments • Ranges up to 20 m • 10 to 30 V DC operation or 20 to 140/20 to 270 AC/DC with transistor outputs • A vailable in models with IO-Link communication for simplified wiring, installation, preventative maintenance, and simple sensor replacement • Mechanical and electronic adjustable-field...

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Photoelectric Sensor Solutions Brochure-6

Compact Sealed Sensor • Standard 3 mm threaded mounting holes on 25.4 mm spacing • A dvanced electronic design for excellent noise immunity and cross-talk avoidance • 1 0 to 30 V DC operation with complementary solid-state outputs (1 normally open, 1 normally closed); PNP or NPN, depending on model • A vailable in small-spot diffuse models for small-feature detection in error-proofing and inspection applications • P rovides water-tight, IP67- and NEMA-6-rated enclosure for rugged, reliable sensing • Rated to 1200 psi for washdown environments Sensing Mode E = Emitter EL = Long-range emitter R...

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Photoelectric Sensor Solutions Brochure-7

High-Performance, Long-Range Sensor • Advanced photoelectric sensor with exceptional long-range optical performance • C ompact housing with mounting versatility, via its popular 30 mm threaded barrel or side-mount holes • T ough ABS/polycarbonate-blend housing is rated to IEC IP67, NEMA 6, or IP69K, depending on model • E asy-to-see sensor status indicators: two status LEDs visible from 360°; extralarge output indicator • O pposed, retroreflective, polarized retroreflective, diffuse, and fixed-field (200, 400, or 600 mm cutoff) models available • A vailable in opposed, high-power opposed, polarized...

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Photoelectric Sensor Solutions Brochure-8

One-Piece Sensor with Long-Range Optical Performance • IP69K epoxy encapsulated for maximum reliability in wet, thermal-shock environments • ECOLAB™-certified FDA-grade plastic housing Food products move through various stages of packaging as they are prepared for delivery and display. Automation equipment and sensors must perform accurately and consistently while withstanding harsh washdown environments. • Ultrasonically welded joints for superior sealing and durability • Improved hygienic design for easier cleaning • P owerful and bright visible red emitter for easy alignment and setup (except...

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Photoelectric Sensor Solutions Brochure-9

Laser Contrast Sensor • H igh-speed part detection as fast as 250 µs, capturing up to 2,000 events per second • Reliable sensing range up to 300 mm • U sed for challenging presence/absence or orientation detection for applications with small contrast differences • R ugged, nickel-plated zinc housing suitable even for environments with cutting fluids and oils • Clear intensity readout from angled three-digit display • Easy setup with responsive buttons • F ixed background-suppression models allow for contrast detection in a fixed range while ignoring a background Housing Style Sensing Mode LD...

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Photoelectric Sensor Solutions Brochure-10

Miniature Sensor • Install in space-constrained locations by leveraging a compact housing • Precisely detect small objects using short-range models • Detect a target across an area of over 3 meters with long-range models • A ddress many challenges, by consolidating to one sensor family with the array of sensing modes available Applying pressure-sensitive labels to packages requires lowering a tamp head to the product and applying enough pressure to adhere the label without damaging the product. A Q2X fixed-field sensor can be fitted onto the labeling machine’s tamp head to sense targets at a...

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Photoelectric Sensor Solutions Brochure-11

Miniature Sensor for Precise Detection • Miniature sensor for installation in the smallest of spaces • P recise and reliable switching behavior even with varying object surfaces and colors • R ed laser, red LED, and blue LED types are available to match the sensing beam to specific applications • High switching frequency for detection in even the fastest processes • U ser-friendly operation using electronic push button or remote input provides reliable and precise detection • Robust, IP67 glass-fiber-reinforced plastic housing • 1 0 to 30 V DC operation with solid-state outputs, PNP or NPN, depending...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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